The aim of this article is to compare rocket propellants containing a traditional binder (hydroxyl-terminated polybutadiene) and an energetic binder (glycidyl azide polymer), as well as a perchlorate oxidising agent and a “green” one, i.e., ammonium perchlorate and phase-stabilised ammonium nitrate. We have outlined the effects of individual substances on the sensitivity parameters and decomposition temperature of the produced solid propellants. The linear combustion velocity was determined using electrical methods. Heats of combustion for the propellant samples and the thermal decomposition features of the utilised binders were investigated via differential scanning calorimetry (DSC). Activation energy values for the energetic decomposition of the propellants were determined via the Kissinger method, based on DSC measurements at varied heating rates.

This work aims to investigate the combustion mechanism for a pyrotechnic delay composition (PDC), consisting of zinc powder as a fuel and KMnO₄ as an oxidising agent. For this purpose, the compositions were thermally conditioned at several set temperatures, chosen based on our previous work. Tests were also performed for post-combustion residues obtained via combustion of the PDCs in a manometric bomb. The samples were examined by scanning electron microscopy (SEM), Raman spectroscopy and X-ray diffractometry (XRD). Furthermore, the obtained results were correlated with previous studies by the authors and compared with data available in the literature. On the basis of tests carried out for thermally conditioned samples, a combustion mechanism was determined for Zn/KMnO₄ as a function of temperature. The results show that the combustion process dynamics are independent of equilibrium ratio and limited mainly by diffusion of liquid fuel into the solid oxidising agent. Moreover, it has been revealed that Raman spectroscopy can be effectively used to determine combustion mechanisms for pyrotechnic compositions.

The issues of safety and its impact on both human health and the environment are on-going challenges in the field of explosives (EXs). Consequently, environmentally-friendly EXs have attracted significant interest. Our previous work, dedicated to on-site mixed (OSM) EXs utilising concentrated hydrogen peroxide (HTP) as an oxidising agent, revealed that the gradual decomposition of HTP may be harnessed as an additional safety measure, e.g., protection from theft. The rate of HTP decomposition is dependent on the OSM components, but this dependence is not straightforward. Relevant information about the decomposition of HTP in such complex mixtures is unavailable in literature. Consequently, in this work, we present a more detailed picture of the factors influencing the dynamics of HTP decomposition in EXformulations. The relevant measurement and validation methodology is laid out and the most relevant factors for determining the rate of HTP decomposition are highlighted. Among these, the choice of auxiliary oxidising agent is of particular relevance and it can be seen that the choice to use ammonium nitrate (AN), made in previous works dealing with HTP-based EXs, is sub-optimal in terms of maintaining the stability of HTP. Another important finding is that glass microspheres are not as inert to HTP as would be expected, as replacing them with polymer microspheres significantly slowed the decomposition of HTP in the investigated OSM samples.

In this work, we have investigated the thermal features of hydrogen peroxide-based energetic materials formulations. Initial research has shown that both the auxiliary oxidiser (sodium nitrate, potassium nitrate or calcium nitrate) and sensitising agent (glass microspheres) have significant influence on the rate of hydrogen peroxide decay in such formulations. In terms of the thermal features of the tested energetic materials, a similar and significant influence of the auxiliary oxidising agent and sensitising agent choice was observed. We have established that the use of calcium nitrate as an auxiliary oxidising agent (at ambient temperature of approx 20 °C), which allows the formulations to maintain capacity to undergo detonation for longer under storage conditions, negatively impacts the qualitative characteristics of the mixture as an energetic material. The thermal effects accompanying chemical interaction are much smaller than mixtures containing potassium and sodium nitrates as additional oxidising agents. Another important conclusion is that glass microspheres as sensitising agents significantly impact the thermal decomposition processes of the investigated on-site mixed (OSM) energetic material (EM) samples, except for the mixture using calcium nitrate.