This review discusses the use of evaporation, chemical vapor deposition, and sputtering as the three main dry deposition techniques currently available for fabricating perovskite solar cells. We outline the distinct advantages that each method offers in terms of film quality, control, and scalability. Additionally, recent advancements in process optimization and the integration of dry deposition with other fabrication techniques are highlighted. Thus, this review provides valuable insights into the potential of dry deposition processes to produce high-performance perovskite solar cells and aids researchers and industry professionals in selecting the most suitable technique for the fabrication of efficient and stable devices.
As we move towards the commercialization and upscaling of perovskite solar cells, it is essential to fabricate them in ambient environment rather than in the conventional glove box environment. The efficiency of ambient-processed perovskite solar cells lags behind those fabricated in controlled environments, primarily owing to external environmental factors such as humidity and temperature. In the case of device fabrication in ambient environments, relying solely on a single parameter, such as temperature or humidity, is insufficient for accurately characterizing environmental conditions. Therefore, the dew point is introduced as a parameter which accounts for both temperature and humidity. In this study, a machine learning model was developed to predict the efficiency of ambient-processed perovskite solar cells based on meteorological data, particularly the dew point. A total of 238 perovskite solar cells were fabricated, and their photovoltaic parameters and dew points were collected from March to December 2023. The collected data were used to train various tree-based machine learning models, with the random forest model achieving the highest accuracy. The efficiencies of the perovskite solar cells fabricated in January and February 2024 were predicted with a MAPE of 4.44%. An additional Shapley Additive exPlanations analysis confirmed the significance of the dew point in the performance of perovskite solar cells.
Monolithic perovskite–silicon tandem solar cells with MoOx hole selective contact silicon bottom solar cells show a power conversion efficiency of 8%. A thin 15 nm-thick MoOx contact to n-type Si was used instead of a standard p+ emitter to collect holes and the SiOx/n+ poly-Si structure was deposited on the other side of the device for direct tunneling of electrons and this silicon bottom cell structure shows ~15% of power conversion efficiency. With this bottom carrier selective silicon cell, tin oxide, and subsequent perovskite structure were deposited to fabricate monolithic tandem solar cells. Monolithic tandem structure without ITO interlayer was also compared to confirm the role of MoOx in tandem cells and this tandem structure shows the power conversion efficiency of 3.3%. This research has confirmed that the MoOx layer simultaneously acts as a passivation layer and a hole collecting layer in this tandem structure.
Tunnel oxide passivated contact (TOPCon) solar cells are key emerging devices in the commercial silicon-solar-cell sector. It is essential to have a suitable bottom cell in perovskite/silicon tandem solar cells for commercial use, given that good candidates boost efficiency through increased voltage. This is due to low recombination loss through the use of polysilicon and tunneling oxides. Here, a thin amorphous silicon layer is proposed to reduce parasitic absorption in the near-infrared region (NIR) in TOPCon solar cells, when used as the bottom cell of a tandem solar-cell system. Lifetime measurements and optical microscopy (OM) revealed that modifying both the timing and temperature of the annealing step to crystalize amorphous silicon to polysilicon can improve solar cell performance. For tandem cell applications, absorption in the NIR was compared using a semitransparent perovskite cell as a filter. Taken together, we confirmed the positive results of thin poly-Si, and expect that this will improve the application of perovskite/silicon tandem solar cells.
In this work, nickel silicide was applied to tandem solar cells as an interlayer. By the process of thermal evaporation, a layer of NiOx, hole transport layer (HTL) was deposited on n+ poly-Si layer directly. Nickel silicide was simultaneously formed by nickel diffusion from NiOx to n+ poly-Si layer during the deposition and annealing process. The I–V characteristics of NiOx/n+ poly-Si contact with nickel silicide showed ohmic contact and low contact resistivity. This structure is expected to be more advantageous for electrical connection between perovskite top cell and TOPCon bottom cell compared to the NiOx/TCO/n+ poly-Si structure showing Schottky contact. Furthermore, nickel silicide and Ni-deficient NiOx thin film formed by diffusion of nickel can improve the fill factor of the two sub cells. These results imply the potential of a NiOx/nickel silicide/n+ poly-Si structure as a perovskite/silicon tandem solar cell interlayer.