Bioleaching exhibits high potential for the processing of low-grade complex mineral resources. With the development of the economy and an increase in demand, rare earth elements (REEs) in secondary resources, such as phosphogypsum, red mud and coal-related resources, are gaining more and more attention. In this review, the bioleaching performance of diverse microorganisms is summarized and compared for primary (mainly monazite) and secondary REE resources, based on publications from the past decade. The mineral characteristics of these REE resources are different, as they can be found in phosphate, sulfate, or silicate forms. Correspondingly, microbial species suitable for use in bioleaching differ. The most efficient bioleaching microbe for monazite is Paecilomyces sp., while Acidianus manzaensis is effective in processing red mud. Acidophilic sulfur oxidizers are suitable for processing acidic phosphogypsum. Acidithiobacillus thiooxidans could recover a significant amount of REEs from coal fly ash. In particular, monazite has a high REE content but extremely low bioleaching efficiency compared to that of secondary resources, supporting the understanding that bioleaching approaches are more competitive for minerals with low REE contents. Overall, great progress has been made over the last decade, as considerable REE recovery rates have been achieved, and the main metabolites of microbes were identified. However, numerous challenges still exist. Future efforts should focus on improving biorecovery efficiency, reducing the cost of cell-culture media, and exploring the interaction mechanism between cells and minerals, with an emphasis on mineralogical phase transformations and the molecular regulation mechanisms inside cells during the bioleaching process.

Critical metallic elements in coal gangue have great utilization potential, especially due to the current shortage of these metals. This paper focused on examining the feasibility of physical separation (screening and float-sink tests) and calcination treatment for the enrichment of critical elements (Li, Ga, and rare earth elements plus yttrium (REY)) from coal gangue. The impacts of these enrichment methods on the acid leaching recovery of these elements were then studied. Screening tests indicated that Li and Ga were enriched in >0.125 mm size fraction and the content of REY was highest in <75 μm size fraction. Float-sink tests showed that high-density fractions were enriched in Li and Ga, and low-density fractions were enriched in REY. Physical separation cannot significantly improve the leaching rate of Li, Ga, and REY. Notably, Li, Ga, and REY were enriched significantly, and their acid leaching recoveries were increased by 54~68% after calcination under 400 °C. Sequential chemical extraction tests showed that the majority of insoluble Li, Ga, and REY was converted into soluble forms at the above temperature, which is attributed to the formation of amorphous metakaolinite and the decomposition of organic matter. Based on the results, a conceptually combined flowsheet was proposed for the extraction of Li and Ga from coal gangue.

Critical metals such as rare earth elements (REEs) are primarily associated with silicates and aluminosilicates in coal fly ash, resulting in poor REE recovery. Silicate bacteria can decompose silicate minerals and release silicon, but their impact on REE extraction remains unclear. In this study, two coal fly ash samples with different origins and combustion methods were bioleached by Paenibacillus mucilaginosus, and the effects of bio-desilication on REE leaching were examined. First, the optimal bio-desilication conditions were determined as a pulp density of 1%, an initial pH of 7.0 and an initial cell concentration OD₆₀₀ = 0.2. Compared to circulating fluidized bed (CFB) coal fly ash, silicon in pulverized coal furnace (PCF) coal fly ash was more difficult to dissolve by P. mucilaginosus. After bio-desilication, the acid leaching rate of REEs improved by 8–15% for CFB coal fly ash but only 4–5% for the PCF sample. Further investigation found that the surface turned rough and the specific surface area of coal fly ash increased after bio-desilication, which are conducive to REE extraction. Additionally, there was more quartz and mullite in PCF coal fly ash, which are more resistant to biological corrosion than amorphous silicate. The results demonstrate that bio-desilication can improve REE recovery, providing new perspectives for the low-cost green utilization of coal fly ash.

Lithium, as a critical strategic metal, is the core raw material for lithium-ion batteries, energy storage systems, and advanced electronic devices, with its demand surging globally driven by the r...

Regulating the dissolution and interfacial behavior of minerals via external force fields is considered a promising strategy for enhancing the flotation of soluble minerals. This study explored the potential of ultrasound-assisted pulp conditioning in improving ultrafine smithsonite flotation. Specifically, we systematically evaluated the effects of ultrasonic pretreatment (UP) on the physicochemical properties of smithsonite suspensions (focusing on surface erosion behavior) and assessed subsequent flotation performance using flotation tests and modern analytical techniques. It has been found that UP can significantly modify smithsonite suspension characteristics, including particle morphology, ionic composition, electrokinetic properties, and pulp pH. Flotation results demonstrate that UP yields higher recovery compared to traditional stirring (TS) conditioning, especially at medium-to-high sodium oleate (NaOL) concentrations. Comparative analysis reveals that ultrasonic-assisted dissolution and ion-selective migration are the main factors driving improved flotation performance. Unlike TS, UP promotes greater zinc ion release, facilitates the dissolution–hydrolysis–precipitation equilibrium, generates more and finer nanoparticles in the bulk phase, and induces the deposition of hydrozincite on smithsonite surfaces. These changes increase active zinc sites for more stable NaOL adsorption, thereby enhancing the flotation of ultrafine smithsonite particles.