The effective exploitation of renewable energy and the recovery of waste heat are two crucial strategies in achieving carbon neutrality. As an efficient and reliable heat–to–power conversion technology, the organic Rankine cycle (ORC) has been recognized and accepted by academia and industry for use in solar energy, geothermal energy, biomass energy, and waste heat applications. However, there remain unsolved technical challenges related to the design and operation of the components and system. As the exergy destruction and investment cost of heat exchangers exert significant influence on the performance of ORC, investigations on the performance improvement of heat exchangers are of great significance. The aim of this paper was to provide a review on the performance improvement of ORC in relation to heat transfer enhancement, heat exchanger design optimization, and cycle construction based on a novel heat exchanger. The performance of ORC using different types of heat exchangers was discussed and the importance of revealing the influence of heat exchanger structural parameters on ORC performance was assessed. The heat transfer enhancement, novel heat exchanger investigation, and the ORC configuration development based on a novel heat exchanger were emphasized. Finally, developments and current challenges were summarized and future research trends were also identified.

Improving the thermal conductivity (TC) of epoxy resin thermal interface material is of great significance in tackling the heat dissipation problem of high heat flux in microelectronic chips such as 5G. Using non-equilibrium molecular dynamics (MD) method, the effects of two different filling styles of nano-diamond fillers on the TC of EP based composites are investigated. The results show that the TC of the composite increases with the diamond size when single-particle filling is used, and that a larger diamond size leads to a more significant reduction of the free volume fraction and thus an improvement of the TC. In the multi-particle packing, the composite TC first increases and then decreases with increasing particle number. Increasing the number of particles reduces the free volume fraction, but also results in a larger specific surface area and interfacial thermal resistance, which has a more significant weakening effect on the TC. Moreover, within the same mass fraction of nano-diamond filler, increasing the filler size has a more significant TC improvement on the composite than increasing the number of particles. This study is instructive for the design and preparation of high thermal conductivity nanodiamond/epoxy resin composites.

Using supercritical CO₂ as a heat transfer fluid in microchannel receivers is a promising alternative for tower concentrating solar power plants. In this paper, the heat transfer and flow characteristics of supercritical CO₂ in microchannels at high temperature are investigated by numerical simulations. The effects of microchannel structure, mass flow rate, heat flux, pressure, inlet temperature and radiation are analyzed and discussed. The results show that higher mass flow rate obtains poorer heat transfer performance with larger flow resistance of supercritical CO₂ in microchannels at high temperature. The fluid and wall temperatures, average heat transfer coefficient and pressure drop all increase nearly linearly with the increases in heat flux and inlet temperature in the high-temperature region. Moreover, high pressure contributes to great hydraulic performance with approximate thermal performance. The effect of radiation on thermal performance is more pronounced than that on hydraulic performance. Furthermore, the optimized structures of inlet and outlet headers, as well as those of the multichannel in the microchannels, are proposed to obtain good temperature uniformity in the microchannels with relatively low pressure drop. The results given in the current study can be conducive to the design and application of microchannel receivers with supercritical CO₂ as a heat transfer fluid in the third generation of concentrating solar power plants.