Simon Hillebrandt

Simon Hillebrandt


Research Focus & Metrics

Academic Career Length

4Years (2023-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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19 August 2023 in Materials
Verified
Journal Article
Open access
PDF file
JBJan-Simeon Ludger Bernsmann
Jan-Simeon Ludger Bernsmann
SHSimon Hillebrandt
Simon Hillebrandt
MRMax Rommerskirchen
Max Rommerskirchen
SBSebastian Bold
Sebastian Bold
JSJohannes Henrich Schleifenbaum
Johannes Henrich Schleifenbaum
Metal Laser Powder Bed Fusion (PBF-LB/M Powder Bed Fusion, Laser-Based/Metal) offers decisive advantages over conventional manufacturing processes. Complex geometries can be produced that cannot, or only to a limited extent, be manufactured with conventional manufacturing processes. One of the main disadvantages of the process are high investment and operating costs. In order to make the PBF-LB/M process accessible to new research areas, the costs need to be reduced. Therefore, this work investigates whether laser beam sources and motion systems in currently established PBF-LB/M systems can be replaced by more cost-effective components. To reduce the operating costs for PBF-LB/M, the studies are carried out based on previous work with water-atomized, process-foreign sinter powder instead of gas-atomized, spherical PBF-LB/M powders. A cost-efficient, low-alloyed powder is selected (Höganäs HP1) and processed on two different PBF-LB/M machines with a restricted process window using process parameter values that current low-cost machines can achieve. The results show that a multimode fiber laser leads to a more stable process and wider melt pools compared to a single mode fiber laser. In addition, a lower sensitivity of the process with respect to modified process parameters is observed for the multimode laser, resulting in a wider range of stable process windows. A Cartesian motion system (gantry) is suitable for use in PBF-LB/M despite lower scan speeds compared to galvanometer scanners. Beam guidance in the XY-plane offers new possibilities for machine and process design that are not possible with usual scanner systems.