In this study, recycled fine aggregate (RFA), also known as recycled brick micro-powder (RBM), was used to completely replace quartz sand for the preparation of green, low-cost ecological engineered cementitious composites (ECO-ECC). RFA was used to replace ultrafine silica sand in the range of 0–100%. Firstly, the optimal replacement rate of RFA was determined, and the test results showed that the ECO-ECC prepared by fully replacing quartz sand with RFA as fine aggregate had strain hardening and multiple cracks, and the tensile strain of the specimens could reach 3%. Then the effects of fiber volume fraction and size effect on the mechanical properties of ECO-ECC were systematically investigated. The results showed that the fiber volume fraction has some influence on the mechanical properties of ECO-ECC. With the increase of fiber volume fraction, the ultimate deflection of the material keeps increasing up to 44.87 mm and the ultimate strain up to 3.46%, with good ductility and toughness. In addition, the compressive strength of the material has a good size effect, and there is a good linear relationship between different specimen sizes and standard sizes. It provides a good basis for engineering applications. Microscopic experimental results also showed that fibers play an important bridging role in the material, and the fiber pull-out and pull-break damage effects are significant.

Recycled brick powder (RBP) is a kind of solid waste material with pozzolanic activity, which can partially replace cement as a cementitious material to prepare concrete. In this paper, ultra-high-performance concrete (UHPC) was prepared by RBP. The effects of different RBP contents as a mineral admixture on the mechanical properties and microstructure of UHPC were studied by experiments. The results show that RBP has a certain weakening effect on the compressive strength development of UHPC. The compressive strength of UHPC decreases with the increase in the replacement rate of RBP, but the 28 d compressive strength of each group of specimens is not less than 140 MPa. The flexural toughness and tensile strain of RBP UHPC increased first and then decreased with the increase in brick powder replacement rate and reached the maximum at 40% and 30%, respectively. The material exhibits good strain-hardening characteristics. In addition, the incorporation of RBP can improve the bond strength between steel fiber and matrix and the ultimate bond strength reaches the maximum when the substitution rate is 40%. From the perspective of nano-scale characteristics, the RBP not only fills the pores as micro-aggregate, but also participates in the secondary hydration reaction to further optimize the pore structure of UHPC.

The mechanical properties of ultra-high performance concrete (UHPC) made of manufactured sand (MS) under four curing methods (steam, standard, sprinkler and saturated Ca(OH)₂) were investigated via compressive, flexural and uniaxial tensile tests, and the bond strength of steel fiber and manufactured sand UHPC (MSUHPC) matrix. Based on the analysis of the microstructure, the influence mechanism of curing methods on the mechanical properties of materials was explored. The results showed that the early compressive strength of MSUHPC under steam curing (SM) is much higher than that of the other three curing methods, but the difference gradually decreases with the increase of age. The compressive strength of MSUHPC under SM is higher than that of river sand UHPC (RSUHPC). The bending strength and compressive strength of MSUHPC under different curing methods are similar, and the bending strength of 28 days steam cured samples is the highest. The uniaxial tensile properties of MSUHPC did not show significant difference under standard curing (SD), sprinkler curing (SP) and saturated Ca(OH)₂ curing (CH), and the uniaxial tensile properties of MSUHPC under SM are slightly better than RSUHPC. The ultimate bond strength and fiber pullout energy of steel fiber and MSUHPC increase with the development of age. The bond strength and fiber pullout work of SM is higher than those of the other three curing methods, but there are lower increases in the later stage than that of the other three curing methods.

This study investigates the potential use of Yellow River sand (YRS) sourced from the lower reaches of the Yellow River in China as a sustainable and cost-effective substitute for quartz sand in engineered cementitious composites (ECCs). This region accumulates around 400 million tons of sand annually. The study evaluates the impact of different YRS replacement percentages (0, 25, 50, 75, and 100%) on mechanical and microstructure properties under freeze-thaw conditions, focusing on assessing the ECC durability during cooling cycles. The results show that YRS exhibits a smaller normal distribution of particle sizes compared to that of quartz sand and a 5.77 times greater specific surface area, affecting the ECC particle size distribution. After 300 cooling cycles, the R25 group maintains 97.5% of the initial mass and 79.4% of flexural strength, indicating superior durability. The R25 group also demonstrates a minimal decrease of 11.5% in equivalent bending strength, reaching a level of 104.4% compared to R0. The R25 group’s porosity is 30.80%, with an average pore size of 20.47 mm, showing 1.3% and 6.7% decreases compared to the R0 group. Additionally, this study establishes a failure progression equation using the Weibull probability distribution model, with calculated values closely aligning with measured values. Overall, this study recommends using YRS as a sustainable ECC material.

This study aims to address the issues posed by frost damage to concrete structures in cold regions, focusing on reinforcement and repair methods to increase the service life of existing structures instead of costly reconstruction solutions. Due to the limitations of conventional concrete in terms of durability and strength, this research focused on ultra-high-performance concrete (UHPC) by replacing part of the cement with recycled brick powder (RBP) to strengthen ordinary C50 concrete, obtaining UHPC-NC specimens. Mechanical tests investigated the bonding performance of UHPC-NC specimens under various conditions, including interface agents, surface roughness treatments, and freeze–thaw after 0, 50, 100, and 150 cycles with a 30% replacement rate of RBP. Additionally, a multi-factor calculation formula for interface bonding strength was established according to the test data, and the bonding mechanism and model were analyzed through an SEM test. The results indicate that the interface bonding of UHPC-NC specimens decreased during salt freezing compared to hydro-freezing, causing more severe damage. However, the relative index of splitting tensile strength for cement paste specimens showed increases of 14.01% and 14.97%, respectively, compared to specimens without an interface agent. Using an interface agent improved bonding strength and cohesiveness. The UHPC-NC bonding model without an interfacial agent can be characterized using a three-zone model. After applying an interfacial agent, the model can be characterized by a three-zone, three-layer bonding model. Overall, the RBP-UHPC-reinforced C50 for damaged concrete showed excellent interfacial bonding and frost resistance performance.

Using waste clay brick powder (RBP) to partially replace cement in the preparation of concrete, is one way to recycle construction waste. In order to investigate the physical and mechanical properties and volume stability of recycled micropowder ultra-high-performance concrete (UHPC), the basic mechanical and shrinkage properties of recycled micropowder UHPC were studied at replacement rates of 10%, 20%, 30%, 40% and 50%. The results show that: (1) When the activated recycled brick powder is used to replace the cement, the compressive strength, flexural strength and splitting tensile strength of the UHPC initially increase and then decrease with the increase in the substitution rate. When the substitution rate is 10%, the 28 d compressive strength, flexural strength and splitting tensile strength of the UHPC are the highest; (2) Replacing cement with recycled brick powder can reduce the autogenous shrinkage of the UHPC, and the autogenous shrinkage rate of the UHPC decreases with the increase in the brick powder replacement rate. The drying shrinkage of the UHPC can be reduced by replacing cement with recycled brick powder. The drying shrinkage of the UHPC initially decreases, and then increases, with the increase in the replacement rate of brick powder. When the replacement rate of the brick powder was 30%, the drying shrinkage of the UHPC was the least, and this was 49.7% lower than that in the benchmark group. The prediction models of autogenous shrinkage and drying shrinkage are in good agreement with the experimental results, which can be used to predict the shrinkage development of recycled brick powder UHPC.