Piezoelectric 1-3 composite materials have become extensively utilized in diagnostic ultrasound transducers owing to their high electromechanical coupling coefficient, low acoustic impedance, and low dielectric loss. In this study, Sm-doped PMN-PT ceramic/epoxy 1-3 composite with a ceramic volume fraction of 60% is fabricated by the dice-and-fill method, resulting in a high piezoelectric constant (650 pC/N) and clamped dielectric constant (2350). Utilizing the exceptionally high clamped dielectric constant, a low-frequency (12.4 MHz) ultrasound transducer is developed with a miniature aperture size (0.84 mm × 0.84 mm), exhibiting a −6 dB bandwidth of 70% and an insertion loss of −20.5 dB. The imaging capability of the miniature composite transducer is validated through both phantom and ex vivo imaging. The satisfactory results indicate that Sm-doped ceramic/epoxy composites possess significant potential for miniature devices in biomedical imaging applications.

The fabrication method plays a key role in the performance of lead magnesium niobate–lead titanate-based ceramics. (1 − w)[Pb(Mg_1/3Nb_2/3)_0.67Ti_0.33O₃]-w[Pb_1−1.5xSm_x(Mg_1/3Nb_2/3)_yTi_1−yO₃] piezoelectric ceramics were prepared by sintering the mixture of two different crystalline phases in which two pre-sintered precursor powders were mixed and co-fired at designated ratios (w = 0.3, 0.4, 0.5, 0.6). The X-ray diffraction results show that all the ceramics presented a pure perovskite structure. The grains were closely packed and the average size was ~5.18 μm based on observations from scanning electron microscopy images, making the ceramics have a high density that is 97.8% of the theoretical one. The piezoelectric, dielectric, and ferroelectric properties of the ceramics were investigated systematically. It was found that the properties of the ceramics were significantly enhanced when compared to the ceramics fabricated using the conventional one-step approach. An outstanding piezoelectric coefficient d₃₃ of 1103 pC/N and relative dielectric permittivity ε₃₃/ε₀ of 9154 was achieved for the ceramics with w = 0.5.