With the popularization of humans working in tandem with robots and artificial intelligence (AI) by Industry 5.0, ultrasonic non-destructive testing (NDT)) technology has been increasingly used in quality inspections in the industry. As a crucial part of handling ultrasonic testing results–signal processing, the current approach focuses on professional training to perform signal discrimination but automatic and intelligent signal optimization and estimation lack systematic research. Though the automated and intelligent framework for ultrasonic echo signal processing has already exhibited essential research significance for diagnosing defect locations, the real-time applicability of the algorithm for the time-of-flight (ToF) estimation is rarely considered, which is a very important indicator for intelligent detection. This paper conducts a systematic comparison among different ToF algorithms for the first time and presents the auto-diagnosis of the ToF approach based on the Defect Peaks Tracking Model (DPTM). The proposed DPTM is used for ultrasonic echo signal processing and recognition for the first time. The DPTM using the Hilbert transform was verified to locate the defect with the size of 2–10 mm, in which the wavelet denoising method was adopted. With the designed mechanical fixture through 3D printing technology on the pipeline to inspect defects, the difficulty of collecting sufficient data could be conquered. The maximum auto-diagnosis error could be reduced to 0.25% and 1.25% for steel plate and pipeline under constant pressure, respectively, which were much smaller than those with the DPTM adopting the cross-correlation. The real-time auto-diagnosis identification feature of DPTM has the potential to be combined with AI in future work, such as machine learning and deep learning, to achieve more intelligent approaches for industrial health inspection.

Piezoelectric 1-3 composite materials have become extensively utilized in diagnostic ultrasound transducers owing to their high electromechanical coupling coefficient, low acoustic impedance, and low dielectric loss. In this study, Sm-doped PMN-PT ceramic/epoxy 1-3 composite with a ceramic volume fraction of 60% is fabricated by the dice-and-fill method, resulting in a high piezoelectric constant (650 pC/N) and clamped dielectric constant (2350). Utilizing the exceptionally high clamped dielectric constant, a low-frequency (12.4 MHz) ultrasound transducer is developed with a miniature aperture size (0.84 mm × 0.84 mm), exhibiting a −6 dB bandwidth of 70% and an insertion loss of −20.5 dB. The imaging capability of the miniature composite transducer is validated through both phantom and ex vivo imaging. The satisfactory results indicate that Sm-doped ceramic/epoxy composites possess significant potential for miniature devices in biomedical imaging applications.

Ultrasound transducers are essential components for photoacoustic imaging (PAI) detection, which has high imaging depth and high contrast. Since conventional ultrasound transducers are opaque, complicated and bulky system designs are usually required for PAI utilizing different light and acoustic paths. To overcome the problem, transparent ultrasound transducers are highly desired, as light can transmit through transducers directly for easy alignment of light and acoustic wave. Recently, various types of transparent ultrasound transducers have been investigated for high-quality PAI. In this review, different transparent ultrasound transducers based on transparent piezoelectric materials are reviewed. Additionally, further improvement of transparent ultrasound transducers by optimization of structures of designs is discussed, and their potential applications are also discussed.

Photoacoustic technology is a promising tool to provide morphological and functional information in biomedical research. To enhance the imaging efficiency, the reported photoacoustic probes have been designed coaxially involving complicated optical/acoustic prisms to bypass the opaque piezoelectric layer of ultrasound transducers, but this has led to bulky probes and has hindered the applications in limited space. Though the emergence of transparent piezoelectric materials helps to save effort on the coaxial design, the reported transparent ultrasound transducers were still bulky. In this work, a miniature photoacoustic probe with an outer diameter of 4 mm was developed, in which an acoustic stack was made with a combination of transparent piezoelectric material and a gradient-index lens as a backing layer. The transparent ultrasound transducer exhibited a high center frequency of ~47 MHz and a −6 dB bandwidth of 29.4%, which could be easily assembled with a pigtailed ferrule of a single-mode fiber. The multi-functional capability of the probe was successfully validated through experiments of fluid flow sensing and photoacoustic imaging.