In this study, a semi-active suspension based on a hydro-pneumatic mechanism was designed to minimize the ride vibration using a suspension control algorithm. The performance of the algorithm was critical for controlling the characteristics of the target tractor. A linear-quadratic-Gaussian (LQG) optimal control algorithm was designed as a semi-active suspension control algorithm. The plant model for developing this algorithm was based on the parameters of an actual tractor. The rear suspension deflection was represented by a Kalman-filter-based state observer feedback to estimate the state variables that were difficult to measure. The designed state observer of the LQG controller was validated in terms of an accuracy index. The estimated vertical velocity and acceleration accuracies of the cabin were 83% and 79%, respectively. The performance of the designed controller was validated in terms of a performance index by comparing the performance of a tractor equipped with a rear rubber mount with that of one equipped with a semi-active suspension. The peak and root-mean-square values of the vertical acceleration of the cabin were reduced by up to 48.97% and 47.06%, respectively. This study could serve as a basis for the application of the control algorithm to systems with similar characteristics, thereby reducing system costs.
17 November 2022 in Advances in Mechanical Engineering
Agricultural tractors are connected with various implements such as plow, baler, rotovator, and loader for performing agricultural work. In particular, the rotovator is used to crush and uniformly spread the soil after plowing operations. However, achieving uniformly spread soil and flattened fields using rotovator can be extremely challenging, because the soil is often pushed to a particular side or remains on a slope owing to the variations in soil composition, plowing depth, and the skill level of workers, which consequently affects the transplantation work. This study aims to analyze the prediction accuracy of the implement and tractor attitudes as a reference standard by (a) developing an algorithm to predict the implement attitude based on the hitch height, support points of the lower link and lift rod, and distance between the lower links, through four-section link mathematical modeling for a three-point hitch system, and (b) using an observer to predict the tractor attitude using a Kalman filter with gyroscopic and acceleration sensors. We developed a control algorithm using the gyroscopic and acceleration information from the sensor to improve the precision and adjustment speed of the conventional tractor–implement leveling-control system. In addition, the performance improvement was verified by comparing the conventional and proposed systems. The results revealed that the error rates in the proposed system were up to 72% less than those of the conventional system, implying that the control performance of the stated system could be improved by reducing the implement attitude estimation error and tractor attitude measurement delay.
Verification of the system is essential during the development of a tractor; however, there are cost and time limitations when verification is performed on an actual tractor. To solve this problem, we developed a tractor model for real-time simulation to verify the gear shift performance of the tractor and evaluate the control algorithm. This study examined and modeled a dual-clutch transmission (DCT)-type 105 kW class tractor. The proportional control valve, synchronizer, and clutch were modeled to accurately implement the shift behavior, and the developed individual model was verified based on actual individual product test data. The 45 s driving simulation was conducted to confirm whether real-time simulation of the entire developed tractor model was possible and whether it simulated the behavior of the target tractor well. The driving simulation results confirmed that the driving speed of the tractor model matched the engine speed, transmission gear ratio, and tractor specifications, and the gear shift performance of the tractor model according to the number of gears was confirmed. The simulated model thus satisfies the characteristics of the target tractor and can be used to verify the gear shift performance, indicating that the model can verify the performance of the control algorithm in real time.
In this study, crank-locker kinematic equations were used to analyze the three-point hitch behavior when the dynamometer was connected to the work machine. The dynamometer was statically tested with a hydraulic actuator, and the accuracy of the three-way force and the moment was confirmed to be 96–99%. The calibrated dynamometer was put to the test on a real farm field, and data were collected using a data acquisition system. Using the transport pitch correction equation, the collected data can be transformed into more realistic data. International standards were used to determine the point of connection between the tractor, dynamometer, and implement. The results of this study made it possible to accurately measure force and moment, which will have an important role in future agricultural technologies such as autonomous agricultural operation.
Research on dual-clutch transmissions in agricultural tractors is on the rise. Dual-clutch transmissions provide a smooth driving experience and easy operation compared to manual transmissions, as they eliminate power interruptions. Accordingly, there is ongoing research to improve the conventional synchronizer pre-selection method. The study introduces a new control strategy to enhance shifting quality by focusing on shift force and timing. Specifically, the goal is to optimize the impact of pre-selection-induced shock and delayed shift time, minimizing discomfort for the driver. According to the experimental results, it was determined that factors influencing the impact of preselect engagement on gear shift shock were absent, while factors capable of affecting shift time were identified in the form of shift force. However, it was concluded that optimizing shift force and shift timing based on the number of shifts can enhance the quality of gear shifting. Even during preselect disengagement, the factor influencing gear shift shock was identified as the shift timing, with no discernible factor affecting shift time. Nevertheless, it was judged that optimizing shift force and shift timing based on the number of shifts can lead to an improvement in gear shifting quality. In conclusion, the control strategy determined through the parameter study is expected to improve the shifting quality of tractors equipped with dual-clutch transmission. These findings have the potential to support efficient and convenient tractor operation in the agricultural sector.