The recycling of valuable metals from spent lithium-ion batteries (LIBs) is becoming increasingly important due to the depletion of natural resources and potential pollution from the spent batteries. In this work, different types of acids (2 M citric (C6H8O7), 1 M oxalic (C2H2O4), 2 M sulfuric (H2SO4), 4 M hydrochloric (HCl), and 1 M nitric (HNO3) acid)) and reducing agents (hydrogen peroxide (H2O2), glucose (C6H12O6) and ascorbic acid (C6H8O6)) were selected for investigating the recovery of valuable metals from waste LIBs. The crushed and sieved material contained on average 23% (w/w) cobalt, 3% (w/w) lithium, and 1–5% (w/w) nickel, copper, manganese, aluminum, and iron. Results indicated that mineral acids (4 M HCl and 2 M H2SO4 with 1% (v/v) H2O2) produced generally higher yields compared with organic acids, with a nearly complete dissolution of lithium, cobalt, and nickel at 25 °C with a slurry density of 5% (w/v). Further leaching experiments carried out with H2SO4 media and different reducing agents with a slurry density of 10% (w/v) show that nearly all of the cobalt and lithium can be leached out in sulfuric acid (2 M) when using C6H8O6 as a reducing agent (10% g/gscraps) at 80 °C.
The aim of this study was to investigate the oxidation kinetics of copper at low temperatures (60 °C to 100 °C) in air by isothermal thermogravimetric analysis (TGA) and quartz crystal microbalance (QCM). The weight change in thermogravimetric tests showed periodic weight increase and decrease. In thermogravimetric tests the mass of the copper sample increased until the oxidation gradually slowed down and finally started to decrease due to cracking and spalling of the oxide formed on the surface. In QCM tests using electrodeposited copper film, the weight change was rapid at the beginning but slowed to a linear relationship after few minutes. Temperature and exposure time appeared to have a large effect on oxide film thickness and composition. With QCM, oxidation at 60–80 °C produced less than 40 nm films in 10 days. Oxidation at 90–100 °C produced 40 nm thick films in a day and over 100 nm films in a week. Although SEM-EDS analyses in TGA tests indicated that oxygen was adsorbed on the copper surface, neither XRD patterns nor Raman spectroscopy measurements showed any trace of Cu2O or CuO formation on the copper surface. Electrochemical reduction analysis of oxidized massive copper samples indicated that the oxide film is mostly Cu2O, and CuO develops only after several days at 90–100 °C.