The aim of this study was the development of a test regime to determine the wear resistance and predict the clinical performance of conventional glass ionomer cement (GIC) restorations in Class I tooth cavities. Cavities were prepared in excised human teeth and restored using three conventional glass ionomer restorative materials: DeltaFil, Fuji IX GP and Ketac Universal. The restored teeth were mechanically and thermally stressed using a chewing simulator with a maximum number of 1,200,000 load cycles. Besides determining the number of cycles achieved, the abrasion volume after termination of the chewing simulation was calculated using µCT images. All teeth restored with DeltaFil reached 1,200,000 cycles without any restoration failure. Only 37.5% of the restorations each with Ketac Universal and Fuji IX GP were able to achieve the maximum cycle number. A significant lower abrasion volume for restorations with DeltaFil compared to Ketac Universal (p = 0.0099) and Fuji IX GP (p = 0.0005) was found. Laboratory chewing simulations are a useful tool to study basic wear mechanisms in a controlled setting with in-vivo related parameters. DeltaFil shows an improved wear resistance compared to other conventional GICs, indicating the high potential of this material for long-lasting Class I restorations.

The objective of this study was to transfer the concept of ductile particle reinforcement to restorative dentistry and to introduce an innovative glass ionomer material that is based on the dispersion of PEG-PU micelles. It was hypothesized that reinforcing a conventional glass ionomer in this way increases the flexural strength and fracture toughness of the material. Flexural strength and fracture toughness tests were performed with the novel reinforced and a control glass ionomer material (DMG, Hamburg, Germany) to investigate the influence of the dispersed micelles on the mechanical performance. Transmission electron microscopy was used to identify the dispersed micelles. Fracture toughness and flexural strength were measured in a 3-point-bending setup using a universal testing machine. Before performing both tests, the specimens were stored in water at 37 °C for 23 h. The fracture toughness (MPa∙m^0.5) of the novel glass ionomer material (median: 0.92, IQR: 0.89–0.94) was significantly higher than that of the control material (0.77, 0.75–0.86, p = 0.0078). Significant differences were also found in the flexural strength (MPa) between the reinforced (49.7, 45.2–57.8) and control material (41.8, 40.6–43.5, p = 0.0011). Reinforcing a conventional glass ionomer with PEG-PU micelles improved the mechanical properties and may expand clinical applicability of this material class in restorative dentistry.