Modular precast construction is a methodological approach to reduce environmental impacts and increase productivity when building with concrete. Constructions are segmented into similar precast concrete elements, prefabricated with integrated quality control, and assembled just-in-sequence on site. Due to the automatised prefabrication, inaccuracies are minimised and the use of high-performance materials is enabled. As a result, the construction process is accelerated, and the modules can be designed to be lightweight and resource-efficient. This contribution presents the fundamentals of modular constructions made from precast concrete components. Then, to elaborate the requirements of a contemporary modular precast construction, the historic developments are described. Further, concepts and technical processes–comprehensible to non-expert readers–are introduced to formalise the discussion about the current state-of-the-art methods. Three case studies treating ongoing research are introduced and related to the conceptual fundamentals. The research is evaluated with regard to current barriers and future directions. In conclusion, modular precast construction is able to reduce emissions and increase productivity in the sector if researchers and firms coordinate the development of suitable technologies that bring value to critical stakeholders.
Building in heavy rain is seldom beneficial, but common practice on site. It promotes inaccuracies and impairs the use of modern but sensible high‐performance materials and costs time, since disruption in construction frequently causes complicated returns to the planning process. Nevertheless, a handcrafted production process is still considered the one and only alternative since all buildings are unique and thus must be manually constructed on site. Indeed? The priority program entitled “Adaptive modularized constructions made in a flux” funded by the German Research Foundation follows a completely new approach. Buildings are divided into similar modular precast concrete elements, prefabricated in flow production, quality‐assured, and just‐in‐time assembled on site. Comparable to puzzles with many pieces, the uniqueness of the structure is maintained. The motto is: “Individuality on a large scale‐similarity on a small scale”. The contribution presents approaches of modularization, production concepts, and linking digital models. Serial, stationary prefabrication enables short production times and resource‐efficient modules that are assembled to load‐bearing structures with low geometrical deviations. Stringent digitalization ensures high quality of all intermediate steps. These comprise fabrication, assembly, and the whole service life of the structure. The result is a lean production process.
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