Solar energy is a potential source for a thermal power generation system. A direct vapor generation solar organic Rankine cycle system using phase change material storage was analyzed in the present study. The overall system consisted of an arrangement of evacuated flat plate collectors, a phase-change-material-based thermal storage tank, a turbine, a water-cooled condenser, and an organic fluid pump. The MATLAB programming environment was used to develop the thermodynamic model of the whole system. The thermal storage tank was modeled using the finite difference method and the results were validated against experimental work carried out in the past. The hourly weather data of Karachi, Pakistan, was used to carry out the dynamic simulation of the system on a weekly, monthly, and annual basis. The impact of phase change material storage on the enhancement of the overall system performance during the charging and discharging modes was also evaluated. The annual organic Rankine cycle efficiency, system efficiency, and net power output were observed to be 12.16%, 9.38%, and 26.8 kW, respectively. The spring and autumn seasons showed better performance of the phase change material storage system compared to the summer and winter seasons. The rise in working fluid temperature, the fall in phase change material temperature, and the amount of heat stored by the thermal storage were found to be at a maximum in September, while their values became a minimum in February.

Selective laser sintering (SLS) of copper components manufactured via powder metallurgy is widely studied due to minimal material wastage. However, copper has poor optical absorption when exposed to infrared (IR) lasers, such as in laser-based additive manufacturing or laser surface processing. To address this issue, an innovative approach to enhance the optical absorption of copper powders during infrared laser sintering is presented in this study. Carbon nanotubes (CNTs) have several unique properties, including their high surface area, plasmonic response, excellent conductivity, and optical absorption properties. CNTs were mixed with copper powders at different weight percentages using an acoustic method. The resulting Cu-CNT compositions were fabricated into pellets. The Box-Behnken Design of Experiments methodology was used to optimize the IR laser processing conditions for sintering. Spectroscopic analysis was conducted to evaluate the reflection and thermal absorption of the IR wavelengths by the Cu-CNT composites. Density and hardness measurements were taken for the laser-sintered Cu-CNT pellets. The coating of copper powders with CNTs demonstrated enhanced optical absorption and correspondingly reduced reflection. Due to the enhanced optical absorption, increased control and sensitivity of the laser sintering process was achieved, which enabled improvement in the mechanical properties of strength, hardness, and density, while also enabling control over the composite thermal expansion coefficient. A maximum average hardness of 66.5 HV was observed. Indentation test results of the samples revealed maximum tangential and radial stresses of 0.148 MPa and 0.058 Mpa, respectively.