Enzymes are highly advantageous compared to dew retting to reach fibers of high and consistent quality. However, no unambiguous insights have been retained from the research, i.e. lacking a clear directive of which enzyme activities are strictly needed. Methods for evaluating enzymatic retting should be standardized, with characterization of chemical, morphological and mechanical properties and analysis of the ease of extraction. Moreover, evaluation should not only be focused on the microscopic level of the fiber but the performance of the resulting composite materials should be assessed as well. The review also covers research challenges for introducing enzymatic treatment in large scale production as well as inherent limitations and economic aspects. Besides their high selectivity and environmentally-friendly processing conditions, applying enzymes may also result in a less severe mechanical post-treatment implying less fiber damage. Moreover, recycling of enzymes and utilization of byproducts may increase the economic feasibility of the process.
Carbon fiber-reinforced polymer (CFRP) composite materials are widely used in engineering applications, but their production generates a significant amount of waste. This paper aims to explore the potential of incorporating mechanically recycled aerospace prepreg waste in thermoplastic composite materials to reduce the environmental impact of composite material production and promote the use of recycled materials. The composite material developed in this study incorporates a bio−based thermoplastic polymer, polyamide 11 (PA11), as the matrix material and recycled aerospace prepreg waste quasi-one-dimensionally arranged as reinforcement. Mechanical, thermal, and thermomechanical characterizations were performed through tensile, flexural, and impact tests, as well as differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). Compared to previous studies that used a different recycled CFRP in the shape of rods, the results show that the recycled prepregs are a suitable reinforcement, enhancing the reinforcement-matrix adhesion and leading to higher mechanical properties. The tensile results were evaluated by SEM, and the impact tests were evaluated by CT scans. The results demonstrate the potential of incorporating recycled aerospace prepreg waste in thermoplastic composite materials to produce high-performance and sustainable components in the aerospace and automotive industries.
The increasing use of carbon fiber and epoxy resin composite materials yields an increase in the amount of waste. Therefore, we present a solution consisting of composites manufactured by hot pressing, employing polyamides (either PA11 or PA12) and a mechanically recycled carbon fiber-reinforced polymer (CFRP) as reinforcement. The main objectives are to study the manufacturing of those composites, to evaluate the fiber distribution, and to perform a mechanical, dynamical, and thermomechanical characterizations. The X-ray micro-computed tomography (μCT) shows that the fibers are well-distributed, maintaining a homogeneous fiber volume fraction across the material. The variability in the results is typical of discontinuous fiber composites in which the fibers, although oriented, are not as homogeneously distributed as in a continuous fiber composite. The mechanical and dynamic properties barely differ between the two sets of composites. A dynamic-mechanical analysis revealed that the glass transition temperature (Tg) increases slightly for both composites, compared to the polymers. These results illustrate the viability of the recycling and reuse route for preventing the deterioration of carbon fibers and promoting the subsequent reduction in the environmental impact by employing a thermoplastic matrix.
The effect of treatment of flax with strategic enzyme combinations on the ease of fiber extraction and the chemical fiber composition is reported in this study. To contribute to the increasing demand for bio-based and sustainable materials, it is of great importance to develop optimal enzyme formulations which can replace the yet poorly controlled traditional dew retting process. Regarding the chemical composition of the fiber, enzymatic treatments all resulted in similar improvements, with an enhanced cellulose content of 81 ± 1% after polygalacturonase + xylanase treatment (vs. 64 ± 2% for green fibers). Evaluation of extraction efficiency (EE) showed that several enzyme combinations significantly increased EE in comparison with green fibers. An EE of 23 ± 6% was found for fibers extracted after polygalacturonase + pectinmethylesterase treatment, in comparison with an EE of 11 ± 1% for green fibers. Combinations with three enzymes resulted in a higher reduction of the pectin content of the fibers. The combination of enzymes shows hence promising potential but further evaluation of mechanical performance of fiber reinforced composites is needed.
The growing volume of decommissioned wind turbine blades, primarily made of glass fibre-reinforced polymers (GFRP), poses major recycling challenges. This study explores a microwave (MW)-assisted thermochemical recycling to recover high-quality fibres from GFRP waste. Two routes were evaluated: (i) a dry route using direct MW heating, and (ii) a semi-wet route involving solvent pre-swelling followed by microwave pyrolysis. The dry route suffered from poor heating due to GFRP’s inherently low dielectric loss, whereas the semi-wet route enabled more effective resin degradation. Five swelling agents were tested: acetic acid (AcOH), hydrogen peroxide (H2O2), an AcOH/H2O2 mixture, dimethylformamide (DMF), and dimethyl sulfoxide (DMSO). Among these, DMSO achieved 92% resin removal in 9 min at 350 °C. Recycled fibres retained 1.48 ± 0.41 GPa strength (81% of virgin). Gas chromatography–mass spectrometry (GC–MS) analysis of pyrolysis oils revealed predominantly phenolic products with limited bisphenol A (BPA) retention. To demonstrate practical relevance, the semi-wet method was applied to real wind blade waste, where recovered fibres retained 72% of their tensile strength versus virgin fibres. These results indicate that the process remains effective for industrially aged GFRP. This study confirms the feasibility of MW-based semi-wet recycling and offers insights to support future process refinement, which will ultimately contribute to more sustainable end-of-life solutions for GFRP waste.