Picosecond laser drilling was studied in the case of industrial steel and aluminum, which are difficult to microprocess by conventional methods. The dependence of hole morphology and dimensions on the pulse repetition rate and number of pulses in water and air were ascertained. For both materials, the diameter of the hole is larger in water than in air. In water, the diameter is larger at higher repetition rates than at lower ones, and increases with the number of pulses. In air, the hole diameter is not affected by the repetition rate, and remains constant from 100 to 100,000 pulses. Overall, material removal is more efficient in water than in air. The shape of the hole is generally more irregular in water, becoming more so as the number of pulses is increased. This is probably due to debris being trapped in the hole, since water flowing over the target surface cannot efficiently remove it. In aluminum, the depth of the hole is smaller at higher repetition rates. By scanning the beam over the aluminum target in water, the laser penetrates a 400-μm thick workpiece, generating a line with comparable widths at the entrance and exit surfaces.
Purpose: The detection of H2 concentrations in concentrations undetectable by the conventional detection method of surface acoustic wave (SAW) sensors based on frequency shift, by correlating analyte presence with Fourier spectra components. Design/methodology/approach: Fast Fourier Transform (FFT) and autocorrelation analysis of phase noise in a SnO2-coated SAW sensor was performed. Fourier spectra were obtained by FFT from the SAW sensor resonance frequency instability, in the absence of analyte, and for H2 concentrations between 0.08 and 0.4 per cent. Findings: All analyte concentrations are below the sensor limit of detection, which is 0.8 per cent for H2. Although these analyte concentrations caused no significant change in the resonance frequency of the SAW resonator, the FFT spectra presented several modifications, namely, the appearance of a new peak and the decrease of randomness. The authors consider that the effect is because of the chaotic behavior of the temporal dependence of the SAW resonance frequency. This explanation is substantiated by the decrease observed in the SAW oscillator autocorrelation function, which is an indication for a chaotic behavior. Practical implications: As chaotic systems are extremely sensitive to perturbation, measurement methods based on chaos diagnosis could potentially greatly improve the SAW detection. Originality/value: Fourier spectra components were correlated with analyte presence in concentrations undetectable by the conventional SAW detection method based on frequency shift.
Surface acoustic wave (SAW) sensors in tunable oscillator configuration, with a deposited polymeric layer, were used to investigate the layer’s impact on the oscillator’s resonant frequency. The SAW oscillators were tuned by means of variable loop amplification. Full-range amplification variation led to a resonant frequency increase of ~1.7 MHz due to the layer’s nonlinear reaction. The layer’s morphology and location resulted in a specific resonant frequency–amplitude dependence. Five types of layers were used to test the causal linkage between the layers’ morphological parameters or positioning and the SAW oscillator’s resonant frequency. The frequency variation trend is almost linear, with a complex minute variation. Small amplitude sigmoids occur at certain attenuation values, due to layer acoustic resonances. Multiple sigmoids were linked with layer resonances of different orders. A good correlation between the layer’s thickness and resonance position was found.
The resonant frequency of an SAW oscillator can be modulated by varying the signal amplitude, due to non-linear acoustic interactions within the chemoselective layer. In this study, we developed an explicit model to describe the amplitude–frequency behavior of a tunable SAW oscillator. A polymeric layer of variable thickness was deposited in a circular area (radius 1.1 mm) at the center of the piezoactive surface. Increasing the oscillator loop attenuation resulted in a continuous increase in the resonant frequency by up to 1.8 MHz. The layer was modeled as a succession of non-interacting sub-layers of varying thicknesses. As a result, the function model consists of a superposition of terms, each corresponding to a layer region of distinct length and thickness. The maximum difference between the experimental data and function model (also known as residual of the fit) was below 1% (13.02 kHz) of the resonant frequency variation, thus supporting the validity of our approach. While our model proved successful, the results suggest that some interactions are unaccounted for, as evidenced by the periodicity of the residuals of fit and unrealistically large variation in acoustic wave velocity.