Globally, the amounts of metal ore deposits have been declining, so the research directions investigating the extraction of metals from materials that are classified as waste are gaining more importance every year. High concentrations of Cu, Pb, Zn, and Fe were analyzed in the sludge sediment (Zlaté Hory, Czech Republic), which is a waste product of the mining industry. In the bioleaching process, bacterial cells have been established as being able to convert metals from solid to liquid phase. However, the most important parameters of bioleaching are particle size, pH, and pulp density, thus our research focused on their optimization. The acidophilic and mesophilic bacteria Acidithiobacillus ferrooxidans were applied due to the high Fe content in the sample. The recovery of metals in the leachate was determined by F-AAS and the residual metal concentrations in the waste fraction were analyzed by XRF. The grain size fractions <40 µm –200 µm were investigated. The atomic absorption spectrometry (AAS) results show that the highest Fe (76.48%), Cu (82.01%), and Pb (88.90%) recoveries were obtained at particle size of 71–100 μm. Zn was dissolved for all fractions above 90%. Experiments with different pH values were performed at a pH of 1.6–2.0. The highest dissolution rates of Zn, Fe, and Cu were achieved with a suspension pH of 1.8, where 98.73% of Zn, 85.42% of Fe, and 96.44% of Cu were recovered. Due to the high percentage dissolution of metals, experiments were performed under pilot conditions in a bioreactor at a pulp density of 2.5% and 4.2% (w/v). From an economic point of view, the leaching time of 28 days was evaluated as sufficient.

This research focused on applying and comparing the performance of microorganisms with different temperature preferences, assessing the overall percentage recovery of elements (copper, zinc, arsenic, and iron) from mine tailings in the Staré Ransko region (Czech Republic). The study examined the solubilisation process using a mesophilic mixed bacterial culture, including Acidithiobacillus ferrooxidans (AF), Acidithiobacillus thiooxidans (AT), Leptospirillum ferrooxidans (LF), and the thermophilic species Sulfobacillus thermosulfidooxidans (ST). Under biotic conditions, constant process parameters were maintained, including a particle size of 71–100 µm, a pH value of 1.8, agitation at 150 rpm, and a pulp density of 10% (w/v). The only exception was the temperature, which varied for optimal multiplication of cultures (30 °C/50 °C). Additionally, the research examined the impact of AgNO₃ additive at a concentration of Ag⁺ ions of 5 mg·L⁻¹. The research focused on the solubilisation of Cu, Zn, Fe, and As and the results demonstrated that the application of microorganisms ST, combined with the action of Ag⁺ ions, enhanced the kinetics of the extraction process, leading to the highest final recovery of all elements (Cu 91.93%, Zn 85.67%, As 69.16%, and Fe 71.72%) under the specified conditions. The study observed that the most significant increase in solubilisation can be attributed to the additive cation in the case of copper (AF, AT, LF/Ag⁺ by 40.33%; ST/Ag⁺ by 44.39%) and arsenic (AF, AT, LF/Ag⁺ by 23.79%; ST/Ag⁺ by 26.08%). Notably, the intensification of leaching using thermophilic bacteria at a constant suspension temperature of 50 °C was primarily determined for Zn (ST by 18.36%, ST/Ag⁺ by 14.24%). After 24 days of extraction, the emergence of secondary minerals, namely CaSO₄·2H₂O and KFe₃(SO₄)₂(OH)₆, was identified. The study highlighted a significant increase in the extraction mechanism kinetics due to the influence of microorganisms, contrasting with the low solubilities observed under abiotic conditions (Cu 9.00%, Zn 14.17%, As 4.28%, Fe 6.23%).

Despite numerous studies focused on the hydrothermal (HT) synthesis of fly ash zeolites (FAZs), this method still has many limitations, the main of which is the low yield of zeolites. Hydrothermally synthesized zeolites are typically multiphase and exhibit low purity, which limits their applicability. Pure-phase zeolites have been primarily prepared from filtrates after alkaline mineralization of fly ashes, not directly in suspension. In addition, the published methodologies have not been tested in a wider set of samples, and thus their reproducibility is not confirmed. The aim of the study is to propose a reproducible methodology that overcomes the mentioned limitations. The influence of the Si/Al ratio (1.3:1–1:2), the type and concentration of the activator (2/4 M NaOH/KOH/LiOH), the reagent (30% LiCl), the duration (24–168 h), and the temperature (50–180 °C) of the synthesis phases were studied. The sequence of the synthesis phases was also optimized, depending on the type of heat transfer. The fly ashes were analyzed by wavelength-dispersive X-ray fluorescence (WD XRF), flame atomic absorption spectrometry (F-AAS), and X-ray diffraction (XRD). The energy intensity of the synthesis was reduced through the application of unique microwave digestion technology. Both microwave and combined (microwave and convection) syntheses were conducted. FAZs were identified and quantified by XRD analysis. This study presents a three-stage (TS) hydrothermal synthesis of pure-phase sodalite in suspension. Sodalite (>99 wt.%) was prepared from nine fly ashes under the following conditions: I. microwave phase: 120 °C, 150 min, solid-to-liquid ratio (S/L) 1:5, Si/Al ratio 1:1.5, and 4 M NaOH; II. convection phase: 120 °C, 24 h, S/L 1:40, and the addition of 30 mL of 30% LiCl; and III. crystallization: 70 °C for 24 h. The formation of rhombododecahedral sodalite crystals was confirmed by scanning electron microscope (SEM) images.