Ti6Al4V used in biomedical applications still has several surface-related problems, such as poor bone compatibility and low wear resistance. In this work, the formation of a protective layer of titanium nitride obtained by plasma treatment in hollow cathode was studied, and the best experimental conditions were verified by a statistical factorial design of experiments. The samples were characterized in terms of their physical and chemical properties, correlating the effects of time (min) and temperature (°C). An achieved ideal condition was further analysed in terms of in vitro cytotoxicity, micro-abrasion, and electrochemical properties. The carried-out assessment has shown that nitrided condition has an improvement in wettability, microhardness, along with TixNy formation and roughness increment, when compared to pristine condition.

Low-temperature plasma nitriding is a thermochemical surface treatment that promotes surface hardening and wear resistance enhancement without compromising the corrosion resistance of sintered austenitic stainless steels. Hollow cathode radiofrequency (RF) plasma nitriding was conducted to evaluate the influence of the working pressure and nitriding time on the microstructure and thickness of the nitrided layers. A group of samples of sintered 316L austenitic stainless steel were plasma-nitrided at 400 °C for 4 h, varying the working pressure from 160 to 25 Pa, and the other group was treated at the same temperature, varying the nitriding time (2 h and 4 h) while keeping the pressure at 25 Pa. A higher pressure resulted in a thinner, non-homogeneous nitrided layer with an edge effect. Regardless of the nitriding duration, the lowest pressure (25 Pa) promoted the formation of a homogenously nitrided layer composed of nitrogen-expanded austenite that was free of iron or chromium nitride and harder and more scratching-wear-resistant than the soft steel substrate.