Twinning behaviors in grains during cold rolling have been systematically studied in preparing ultra-thin grain-oriented silicon steel (UTGO) using a commercial glassless grain-oriented silicon steel as raw material. It is found that the twinning system with the maximum Schmid factor and shear mechanical work would be activated. The area fraction of twins increased with the cold rolling reduction. The orientations of twins mainly appeared to be α-fiber (//RD), most of which were {001} orientation. Analysis via combining deformation orientation simulation and twinning orientation calculation suggested that {001} oriented twinning occurred at 40–50% rolling reduction. The simulation also confirmed more {100} oriented twins would be produced in the cold rolling process and their orientation also showed less deviation from ideal {001} orientation when a raw material with a higher content of exact Goss oriented grains was used.

The magnetic properties of a 0.10 mm ultra-thin, grain-oriented (UTGO) silicon steel and an Fe-based amorphous (FBA) alloy under sinusoidal excitation were experimentally researched, and the magnetic field strength and iron loss of the two materials under different frequencies and magnetic densities were obtained. Based on the measured data, the magnetization and loss characteristics of the two materials were analyzed and compared. Furthermore, two Epstein square ring models of the same dimensions and different materials were designed, and the reliability of the models was verified. Then, the electromagnetic characteristics of the two Epstein square ring models at higher and lower frequencies were calculated using the finite element method, and the iron losses were obtained and compared. The results show that the FBA alloy has good application characteristics at low frequencies and low power, and the 0.10 mm UTGO silicon steel has good application characteristics at high frequencies and high power. This research provides important data, promoting the application of these two materials in new energy equipment.

The magnetic properties of 0.10 mm ultra-thin grain-oriented (UTGO) silicon steel and Fe-based amorphous (FBA) alloy under sinusoidal excitation were measured experimentally, and the magnetic field strength and iron loss of the two materials under different frequencies and magnetic densities were obtained. Based on the measured data, the magnetization and loss characteristics of the two materials were analyzed and compared. Furthermore, two Epstein square ring models of the same specification and different materials were designed, and the reliability of the models was verified. Then, the electromagnetic characteristics of the two Epstein square ring models at higher and lower frequencies were calculated by using the finite element method, and the iron loss was obtained and compared. The results show that the FBA alloy has good application characteristics at low frequency and low power, and the 0.10 mm UTGO silicon steel has good application characteristics at high frequency and high power. This research can provide important data basis to promote the application of these two materials in new energy equipment.