This paper focuses on the investigation of the diagnostic system for health monitoring and defects, detecting in composite structures using a piezoelectric sensor. A major overview of structural defects in composite materials that have an influence on product performance as well as material strength is presented. Particularly, the proposed diagnostic (health monitoring) system enables to monitor the composite material plate defects during the exploitation in real-time. The investigated health monitoring system can indicate the material structure defects when the periodic test input signal is provided to excite the plate. Especially, the diagnostic system is useful when the defect placement is hard to be identified. In this work, several various numerical and experimental studies were carried out. Particularly, during the first study, the piezoelectric transducer was used to produce mechanical excitation to the composite plate when the impact response is measured with another piezoelectric sensor. The second study focuses on the defect identification algorithms of the raw hologram data consisting of the recorded oscillation modes of the affected composite plate. The main paper results obtained in both studies enable us to determine whether the composite material is characterized by mechanical defects occurring during the response to the periodic excitation. In case of damage, the observed response amplitude was decreased by 70%. Finally, using the time-domain experimental results, the frequency response functions (FRFs) are applied to damage detection assessment and to obtain extra damage information.

Dispersion-hardened materials based on TiC–AlnCn are alloys with high heat resistance, strength, and durability that can be used in aircraft and rocket technology as a hard lubricant. The titanium-rich composites of the Ti–Al–C system were synthesized via the spark plasma sintering process. Composite powder with 85% of Ti, 15% of Al, and MAX-phases was processed using high-voltage electrical discharge in kerosene at a specific energy of 25 MJ kg⁻¹ to obtain nanosized particles. This method allows us to analyze the most efficient, energy saving, and less waste-generating technological processes producing materials with improved mechanical and physical properties. An Innova test indentation machine was used to determine the hardness of the synthesized composites. The microhardness of Ti–Al–C system samples was determined as approximately 500–600 HV. Scanning electron microscopy and energy-dispersive X-ray spectroscopy were performed to identify the hard titanium matrix reinforced by intermetallic phases and the clusters of carbides. Three types of reinforcing phases were detected existing in the composites—TiC, Al₄C₃, and Al₃Ti, as well as a matrix consisting of α- and β-titanium. The lattice parameters of all phases detected in the composites were calculated using Rietveld analysis. It was determined that by increasing the temperature of sintering, the amount of aluminum and carbon increases in the carbides and intermetallic phases, while the amount of titanium decreases.

Titanium-based composite materials arouse interest in fields like aerospace, transportation, medicine, and other applications. This research project presents the analysis of phase composition of sintered Ti-Al-C composite materials under high voltage electrical discharge. The new technology, described in the previous work of the authors, allows to synthesise the composites containing various intermetallics, carbides, and nanostructures. The samples of Ti-Al-C powder composites were tested by SEM, Raman spectroscopy, and XRD. It was determined that the treatment of the powder by high voltage electrical discharge (HVED) and further sintering at high temperatures using the spark plasma sintering (SPS) method encouraged the formation of the intermetallic reinforcing phases, carbides, and different nanocarbon structures like graphene and fullerenes, as well as pure graphite. Intermetallic phases and nanocarbon structures improved the mechanical and physical properties of the composites. By using the experimental methods mentioned above, the phase composition of Ti-Al-C powder composites obtained at different sintering temperatures was determined. It was revealed that new composite materials produced by HVED and further SPS were rich with carbides, intermetallics, and MAX phases. Therefore, the carbon nanostructures (graphene and graphite) were detected existing in the structure of the produced new Ti-Al-C composite material. All these reinforcing particles improved the microstructure and the mechanical properties of the composites, as was proved in the previous research by the authors and by the different scientific resources. This project is a pilot experimental work, therefore not all peaks of Raman and XRD were detected; they will be analysed in future works.

The Ti-based metal matrix composite samples are novel, fabricated by using high voltage electric discharge and spark plasma sintering processes. They have potential usage in the aviation industry. A research that allowed measuring an electrical conductivity of Ti-based composites was performed. A collinear four-point probe method was chosen for measurement of electrical conductivity. Needle-like probes were used to contact the tested sample. Other aspects of the measurement setup are discussed and selected according to relevant literature. A simulation was performed using COMSOL software to validate the measurement method. Furthermore, a simulation performed for contact force of the probes was performed. A 3D model of the measurement tool was created and designed. The measurement setup was tested and validated by using a copper sample. electrical resistance of Ti-based composite samples was measured, and electrical conductivity was calculated. Furthermore, samples were measured at different temperatures and resistivity dependence to temperature was presented. Experimental results are compared to similar research results.

This work deals with the analysis of phase composition of sintered Ti-Al-C composite materials under high voltage electrical discharge. The samples of Ti-Al-C powder composites were tested by SEM, Raman spectroscopy and XRD. It was determined that the treatment of the powder by high voltage electrical discharge (HVED) and further sintering at high temperatures using the method of spark plasma sintering (SPS) encourages the formation of the intermetallic reinforcing phases, carbides and different nanocarbon structures like graphene and fullerenes, as well as pure graphite. Intermetallic phases and nanocarbon structures improve mechanical and physical properties of the composites. By using experimental methods mentioned above, the phase composition of Ti-Al-C powder composites obtained at different sintering temperatures was determined.