Diversification of polymer waste recycling is one of the solutions to improve the current environmental scenario. Upcycling is a promising strategy for converting polymer waste into molecular intermediates and high-value products. Although the catalytic transformations into small molecules have been actively discussed, the methods and characteristics of upcycling into new materials have not yet been addressed. Recently, the functionalisation of polymer wastes (polyethylene terephthalate bottles, polypropylene surgical masks, rubber tires, etc.) and their conversion into new materials with enhanced functionality have been proposed as an appealing alternative for dealing with polymer waste recycling/treatment. In this review, the term 'functional upcycling' is introduced to designate any method of post-polymerisation modification or surface functionalisation without considerable polymer chain destruction to produce a new upcycled material with added value. This review explores the functional upcycling strategy with detailed consideration of the most common polymers, i.e., polystyrene, poly(methyl methacrylate), polyethylene, polypropylene, polyurethane, polyethylene terephthalate, polyvinyl chloride, polycarbonate, and rubber. We discuss the composition of plastic waste, reactivity, available physical/chemical agents for modification, and the interconnection between their properties and application. To date, upcycled materials have been successfully applied as adsorbents (including CO₂), catalysts, electrode materials for energy storage and sensing, demonstrating a high added value. Importantly, the reviewed reports indicated that the specific performance of upcycled materials is generally comparable or higher than that of similar materials prepared from virgin polymer feedstock. All these advantages promote functional upcycling as a promising diversification approach against the common postprocessing methods employed for polymer waste. Finally, to identify the limitations and suggest future scope of research for each polymer, we comparatively analysed the aspects of functional upcycling with those of chemical and mechanical recycling, considering the energy and resource costs, toxicity of the used chemicals, environmental footprint, and the value added to the product.

The upcycling of waste polymers into novel materials with high added value is a vital task for modern chemical engineering.

The progress in plasmonic chemistry requires research on energy transfer, mechanisms, and materials discovery. In this pursuit, there are >3000 papers applying the azo coupling of 4-nitrothiophenol (PNTP) as a model reaction. Here, we challenge the status of this reaction as a model due to experimental evidence of thiol desorption during plasmon excitation using laser irradiation monitored by X-ray photoelectron spectroscopy (XPS) as an analytic technique. The azo coupling was performed on commonly used Au nanoparticles (NPs) coated with PNTP and confirmed by Raman spectroscopy and XPS. Changes in the N 1s and S 2p spectral regions indicated the cleavage of the Au–S bond, accompanied by thiol oxidation. Based on XPS data, we hypothesized a chemical pathway and a kinetic model that surpasses previously used simple models in complexity, making it challenging to draw reliable conclusions. The dissociation of the Au–S bond is triggered by plasmonic heating, supported by experimentally and theoretically determined local temperatures exceeding the thiol desorption temperature. The azo coupling reaction does not fit within the requirements of the model one, which should be simple and proceed with structurally evidenced products. As one of the alternative reactions, we suggest alkoxyamine homolysis tracked by electron paramagnetic resonance spectroscopy because of known products and the simple kinetic model. Applications of suitable model reactions accelerate discoveries in plasmon catalysis.

Flexible electronics have sparked significant interest in the development of electrically conductive polymer-based composite materials. While efforts are being made to fabricate these composites through laser integration techniques, a versatile methodology applicable to a broad range of thermoplastic polymers remains elusive. Moreover, the underlying mechanisms driving the formation of such composites are not thoroughly understood. Addressing this knowledge gap, our research focuses on the core processes determining the integration of reduced graphene oxide (rGO) with polymers to engineer coatings that are not only flexible and robust but also exhibit electrical conductivity. Notably, we have identified a particular range of laser power densities (between 0.8 and 1.83 kW/cm²), which enables obtaining graphene polymer composite coatings for a large set of thermoplastic polymers. These laser parameters are primarily defined by the thermal properties of the polymers as confirmed by thermal analysis as well as numerical simulations. Scanning electron microscopy with elemental analysis and X-ray photoelectron spectroscopy showed that conductivity can be achieved by two mechanisms—rGO integration and polymer carbonization. Additionally, high-speed videos allowed us to capture the graphene oxide (GO) modification and melt pool formation during laser processing. The cross-sectional analysis of the laser-processed samples showed that the convective flows are present in the polymer substrate explaining the observed behavior. Moreover, the practical application of our research is exemplified through the successful assembly of a conductive wristband for wearable devices. Our study not only fills a critical knowledge gap but also offers a tangible illustration of the potential impact of laser-induced rGO-polymer integration in materials science and engineering applications.

Laser reduction of graphene oxide (GO) is a promising approach for achieving flexible, robust, and electrically conductive graphene/polymer composites. Resulting composite materials show significant technological potential for energy storage, sensing, and bioelectronics. However, in the case of insulating polymers, the properties of electrodes show severely limited performance. To overcome these challenges, we report on a post-processing redox treatment that allows the tuning of the electrochemical properties of laser-induced rGO/polymer composite electrodes. We show that the polymer substrate plays a crucial role in the electrochemical modulation of the composites’ properties, such as the electrode impedance, charge transfer resistance, and areal capacitance. The mechanism behind the reversible control of electrochemical properties of the rGO/polymer composites is the cleavage of polymer chains in the vicinity of rGO flakes during redox cycling, which exposes rGO active sites to interact with the electrolyte. Sequential redox cycling improves composite performance, allowing the development of devices such as electrolyte-gated transistors, which are widely used in chemical sensing applications. Our strategy enables the engineering of the electrochemical properties of rGO/polymer composites by post-treatment with dynamic switching, opening up new possibilities for flexible electronics and electrochemical applications having tunable properties.