Nowadays, the Internet of Things (IOT), electronics, and neural interfaces are becoming an integral part of our life. These technologies place unprecedentedly high demands on materials in terms of their mechanical and electrical properties. There are several strategies for forming conductive layers in such composites, e.g., volume blending to achieve a percolation threshold, inkjet printing, lithography, and laser processing. The latter is a low-cost, environmentally friendly, scalable way to produce composites. In our work, we synthesized AgNW and characterized them using Ultraviolet-visible spectroscopy (UV-vis), Transmission electron microscopy (TEM), and Selective area electron diffraction (SAED). We found that our AgNW absorbed in the UV-vis range of 345 to 410 nm. This is due to the plasmon resonance phenomenon of AgNW. Then, we applied the dispersion of AgNW on the surface of the polymer substrate, dried them and we got the films of AgNW.. We irradiated these films with a 432 nm laser. As a result of the treatment, we observed two processes. The first one was the sintering and partial melting of nanowires under the influence of laser radiation, as a consequence of which, the sheet resistance dropped more than twice. The second was the melting of the polymer at the interface and the subsequent integration of AgNW into the substrate. This allowed us to improve the adhesion from 0–1 B to 5 B, and to obtain a composite capable of bending, with radius of 0.5 mm. We also evaluated the shielding efficiency of the obtained composites. The shielding efficiency for 500–600 nm thick porous film samples were 40 dB, and for 3.1–4.1 µm porous films the shielding efficiency was about 85–90 dB in a frequency range of 0.01–40 GHz. The data obtained by us are the basis for producing flexible electronic components based on AgNW/PET composite for various applications using laser processing methods.

Flexible electronics have sparked significant interest in the development of electrically conductive polymer-based composite materials. While efforts are being made to fabricate these composites through laser integration techniques, a versatile methodology applicable to a broad range of thermoplastic polymers remains elusive. Moreover, the underlying mechanisms driving the formation of such composites are not thoroughly understood. Addressing this knowledge gap, our research focuses on the core processes determining the integration of reduced graphene oxide (rGO) with polymers to engineer coatings that are not only flexible and robust but also exhibit electrical conductivity. Notably, we have identified a particular range of laser power densities (between 0.8 and 1.83 kW/cm²), which enables obtaining graphene polymer composite coatings for a large set of thermoplastic polymers. These laser parameters are primarily defined by the thermal properties of the polymers as confirmed by thermal analysis as well as numerical simulations. Scanning electron microscopy with elemental analysis and X-ray photoelectron spectroscopy showed that conductivity can be achieved by two mechanisms—rGO integration and polymer carbonization. Additionally, high-speed videos allowed us to capture the graphene oxide (GO) modification and melt pool formation during laser processing. The cross-sectional analysis of the laser-processed samples showed that the convective flows are present in the polymer substrate explaining the observed behavior. Moreover, the practical application of our research is exemplified through the successful assembly of a conductive wristband for wearable devices. Our study not only fills a critical knowledge gap but also offers a tangible illustration of the potential impact of laser-induced rGO-polymer integration in materials science and engineering applications.

The modern pace of scientific and technological development dictates unprecedented requirements for the speed of information transfer. The THz range is considered one of the most promising and has been actively developing in recent years. Along with the need to develop transmitting devices, the demand for shielding materials in this range, including transparent ones, is also growing. In this work, we present two types of composite films based on silver nanowires and PEDOT:PSS. We characterized these composite films in terms of optoelectrical parameters, as well as shielding characteristics in the THz range. We found that our composite films have a sheet resistance (R□) of about 8.6 ± 1.2 Ω/□ with a transparency of about 83.41% and shielding efficiency is 25.85 dB in the THz region, which makes them excellent candidates for transparent shielding materials. We also made a bilayer sandwich structure from these composite films, which showed a shielding efficiency of about 49.34 dB in the range of 0.2–0.8 THz with a transparency of 66.33%. In addition, we assessed the possibility of real application of the structures in terms of stability to external conditions. Our composite films sustain atmospheric corrosion and maintain stable sheet resistance for 30 days.

Highly efficient shielding materials, transparent in the visible and IR ranges are becoming important in practice. This stimulates the development of cheap methods for creating transparent conductors with low sheet resistance and high optical transparency. This work presents a complex approach based on preliminary modeling of the shielding characteristics of two-layer sandwich structures based on irregular aluminum mesh (IAM) formed by the cracked template method. Experimentally measured spectral dependences of the transmission coefficient of single-layer IAM are used as a reference point for modeling. According to the simulation results, two types of sandwich structures were designed using IAM, with varying filling factors and a fixed PMMA layer thickness of 4 mm. The experimentally measured shielding characteristics of the sandwich structures in the range of 0.01–7 GHz are in good agreement with the calculated data. The obtained structures demonstrate a shielding efficiency of 55.96 dB and 65.55 dB at a frequency of 3.5 GHz (the average range of 5G communications). At the same time, their optical transparency at a wavelength of 550 nm are 84.07% and 75.78%, respectively. Our sandwich structures show electromagnetic shielding performance and uniform diffraction pattern. It gives them an advantage over structures based on regular meshes. The obtained results highlight the prospect of the proposed comprehensive approach for obtaining highly efficient, low-cost optically transparent shielding structures. Such materials are needed for modern wireless communication systems and metrology applications.

In this study, we develop fully-laser-made electrochemical “drop-sensors”, including all three electrodes as in conventional screen-printed electrodes. Our approach is based on the laser processing of graphene oxide (GO) and silver nanoparticle films on a polyethylene terephthalate (PET) substrate to produce electrically conductive and robust free-form composites. The system contains laser-reduced graphene as working and counter electrodes, while laser-integrated silver serves as the reference electrode. We systematically investigate the structural, electrical, and electrochemical properties of these electrodes, showing that our optimized laser processing allows creating electrodes with a near-record low sheet resistance of 29 ± 2 Ω sq ^-1 . We successfully demonstrated the practical implementation of the sensor for caffeine detection in a 200 μL drop with a sensitivity of 17 ± 3 μA mM ^-1 highlighting its efficiency in a small-volume analysis. Remarkably, this laser processing approach enabled devices that retained their sensing performance even after undergoing 1000 bending cycles. These findings have significant implications for the development of flexible, sensitive, and robust devices in various applications, ranging from healthcare monitoring to environmental sensing, highlighting the transformative potential of laser-based sensor fabrication technology.

Emerging technologies like the Internet of Things, printed and flexible electronics, and neural interfaces demand materials with exceptional properties. Laser processing offers a cost-effective and sustainable approach to creating conductive materials. We synthesized silver nanowires (AgNW) and used laser irradiation to enhance their properties. This led to sintering and partial melting of AgNW, significantly reducing sheet resistance. Furthermore, the laser melted the polymer interface, integrating AgNW and improving adhesion, allowing for flexible bending. The obtained high durable AgNW films on flexible polyethylene terephthalate (PET) substrate with low sheet resistance 0.03 Ω/sq and great mechanical stability. This making it suitable for flexible electronics applications.