Novel lightweight and highly thermal insulative aerogel-doped poly(vinyl chloride)-coated fabric composites were prepared on woven fabrics made of polyester fibres using knife coating method, and their performances were compared with neat composite. The composites were prepared by incorporating a commercial aerogel to a ‘green’ poly(vinyl chloride) (PVC) plastisol. The effect of aerogel-content, thermal insulating property, thermal degradation, surface characteristics, tensile and physical properties of the composites were investigated. Results revealed that aerogel could reduce thermal conductivity, density and hydrophilicity of the composites dramatically without significant decrease in other properties. Experimental results showed that thermal insulation properties were enhanced by ∼26% (from 205 to 152 mW/m-K), density decreased by ∼17% (from 1.132 to 0.941 g/cm³) and hydrophobicity increased by 16.4% (from 76.02 to 88.67 ± 1.48°) with respect to the unmodified coated fabric. Analyses proved that composite with 3% aerogel is the lightest by weight, while 4% showed the highest thermal insulation. The results showed that 4% is the critical percentage, and preparation of composites with aerogel content higher than 4% has limitations with the given formulation due to high viscosity of plastisol. The prepared composite has potential applications in many fields such as development of textile bioreactors for ethanol/biogas production from waste materials, temporary houses and tents, facade coverings, container linings and tarpaulins. The prepared composite can be considered ‘green’ due to usage of a non-phthalate environment-friendly plasticiser.

All-polyamide composite coated-fabric (APCCF) was used as an alternative material for the construction of textile-bioreactors (TBRs), which are prepared as a replacement of the traditional stainless steel bioreactors (SSBRs) or concrete-based bioreactors. The material characteristics, as well as the fermentation process performance of the APCCF-TBR, was compared with a TBR made using the polyvinyl chloride (PVC)-coated polyester fabric (PVCCF). The TBRs were used for the anaerobic fermentation process using baker’s yeast; and, for aerobic fermentation process using filamentous fungi, primarily by using waste streams from ethanol industries as the substrates. The results from the fermentation experiments were similar with those that were obtained from the cultivations that were carried out in conventional bioreactors. The techno-economic analysis conducted using a 5000 m³ APCCF-TBR for a typical fermentation facility would lead to a reduction of the annual production cost of the plant by $128,000,000 when compared to similar processes in SSBR. The comparative analyses (including mechanical and morphological studies, density measurements, thermal stability, ageing, and techno-economic analyses) revealed that the APCCF is a better candidate for the material of construction of the TBR. As the APCCF is a 100% recyclable single-polymer composite, which was prepared from Nylon 66 textile production-line waste, it could be considered as an environmentally sustainable product.

The solvent finding step has always been a time-consuming job in chemical-involved processes. The source of difficulty mainly comes from the trial-and-errors, as a repetitive process of chosing solvents and mixing them in different proportions. Computers are good at doing repetitive processes; however, they can only deal with numerical values, rather than qulitative scales. Numerification of qualitative parameters (like solubility) has already been introduced. The most recent one is the Hansen solubility parameters (HSPs). Using the HSPs could provide a solvent or solvent-mixture. In our previous study, we introduced a computer-aided model and a software to find a solvent mixture. In this study, we have used the computer-aided solvent selection model to find some solvent mixtures for polyamide 11, a biobased polymer which has attracted enormous attention recently. Using this numerical model significantly diminished the time of solvent development experimentation by decreasing the possible/necessary trials.