The goal of this work was to evaluate the efficiency of two different agitation systems by measuring the nutrient distribution in a digester fed with renewable energy crops and animal manure. The study was carried out at the practical research biogas plant of Hohenheim University. A unique probe sampling system has been developed that allows probe sampling from the top of the concrete roof into different parts and heights of the digester. The samples were then analyzed in the laboratory for natural fatty acids concentrations. Three different agitation setups were chosen for evaluation at continuous stirring and feeding procedures. The results showed that the analysis approach for agitator optimization through direct measurement of the nutrients distribution in the digester is promising. The type of the agitators and the agitation regime showed significant differences on local concentrations of organic acids, which are not correlated to the dry matter content. Simultaneous measurements on electric energy consumption of the different agitator types verify that by using the slow-moving incline agitator with large propeller diameters in favor of the fast-moving submersible mixer with smaller propeller diameters, the savings potential rises up to 70% by maintaining the mixing quality.

This work thoroughly evaluates the electric power consumption of a full scale, 3 × 923 m³ complete stirred tank reactor (CSTR) research biogas plant with a production capacity of 186 kW of electric power. The plant was fed with a mixture of livestock manure and renewable energy crops and was operated under mesophilic conditions. This paper will provide an insight into precise electric energy consumption measurements of a full scale biogas plant over a period of two years. The results showed that a percentage of 8.5% (in 2010) and 8.7% (in 2011) of the produced electric energy was consumed by the combined heat and power unit (CHP), which was required to operate the biogas plant. The consumer unit agitators with 4.3% (in 2010) and 4.0% (in 2011) and CHP unit with 2.5% (in 2010 and 2011) accounted for the highest electrical power demand, in relation to the electric energy produced by the CHP unit. Calculations show that 51% (in 2010) and 46% (in 2011) of the total electric energy demand was due to the agitators. The results finally showed the need for permanent measurements to identify and quantify the electric energy saving potentials of full scale biogas plants.