Designing a material with multiple desired properties is a great challenge, especially in a complex material system. Here, we propose a material design strategy to simultaneously optimize multiple targeted properties of multi-component Co-base superalloys via machine learning. The microstructural stability, γ′ solvus temperature, γ′ volume fraction, density, processing window, freezing range, and oxidation resistance were simultaneously optimized. A series of novel Co-base superalloys were successfully selected and experimentally synthesized from >210,000 candidates. The best performer, Co-36Ni-12Al-2Ti-4Ta-1W-2Cr, possesses the highest γ′ solvus temperature of 1266.5 °C without the precipitation of any deleterious phases, a γ′ volume fraction of 74.5% after aging for 1000 h at 1000 °C, a density of 8.68 g cm−3 and good high-temperature oxidation resistance at 1000 °C due to the formation of a protective alumina layer. Our approach paves a new way to rapidly design multi-component materials with desired multi-performance functionality.
Recent progress in material data mining has been driven by high-capacity models trained on large datasets. However, collecting experimental data (real data) has been extremely costly owing to the amount of human effort and expertise required. Here, we develop a novel transfer learning strategy to address problems of small or insufficient data. This strategy realizes the fusion of real and simulated data and the augmentation of training data in a data mining procedure. For a specific task of grain instance image segmentation, this strategy aims to generate synthetic data by fusing the images obtained from simulating the physical mechanism of grain formation and the “image style” information in real images. The results show that the model trained with the acquired synthetic data and only 35% of the real data can already achieve competitive segmentation performance of a model trained on all of the real data. Because the time required to perform grain simulation and to generate synthetic data are almost negligible as compared to the effort for obtaining real data, our proposed strategy is able to exploit the strong prediction power of deep learning without significantly increasing the experimental burden of training data preparation.
Quantitative analysis through image processing is a key step to gain information regarding the microstructure of materials. In this paper, we develop a deep learning-based method to address the task of image segmentation for microscopic images using an Al–La alloy. Our work makes three key contributions. (1) We train a deep convolutional neural network based on DeepLab to achieve image segmentation and have significant results. (2) We adopt a local processing method based on symmetric overlap-tile strategy which makes it possible to analyze the microscopic images with high resolution. Additionally, it achieves seamless segmentation. (3) We apply symmetric rectification to enhance the accuracy of results with 3D information. Experimental results showed that our method outperforms existing segmentation methods.
With scientific research in materials science becoming more data intensive and collaborative after the announcement of the Materials Genome Initiative, the need for modern data infrastructures that facilitate the sharing of materials data and analysis tools is compelling in the materials community. In this paper, we describe the challenges of developing such infrastructure and introduce an emerging architecture with high usability. We call this architecture the Materials Genome Engineering Databases (MGED). MGED provides cloud-hosted services with features to simplify the process of collecting datasets from diverse data providers, unify data representation forms with user-centered presentation data model, and accelerate data discovery with advanced search capabilities. MGED also provides a standard service management framework to enable finding and sharing of tools for analyzing and processing data. We describe MGED’s design, current status, and how MGED supports integrated management of shared data and services.