The reciprocating cutting system is one of the key parts of a tea harvester; and its cutting performance directly determines the cutting power consumption and harvesting quality of the machine. Because the structural parameters of reciprocating cutting systems do not match the tea cut; resulting in larger cutting resistance, it is necessary to optimize the structural parameters. The cricket mouth part has outstanding performance in tea tree fiber cutting; and the curved structural characteristics of the upper jaw of the cricket have been useful to improve the cutting efficiency of cutting system. Quantitative analysis of the structure of the upper jaw revealed that the arc-shaped structure of the incisor lobe would inspire new bionic blades and bionic cutters to solve the above problems. The cutting performance experiment of the cutting blade was designed for investigating the effects of inter-node number; tea variety and blade type (ordinary blade; bionic blade e and bionic blade f) on the cutting force and cutting power consumption. Experimental results of cutting performance have shown that the bionic blade could reduce cutting resistance and cutting power consumption. Tea varieties had little effect on cutting force and cutting power consumption. In addition, the orthogonal test was carried out to study the influence of cutter type with the cutting speed ratio and cutting angle on the integrity rate and missing rate of tea shoot. The field cutting experiment showed that the cutting angle was the most important for the integrity rate and missing rate of tea shoot; followed by the cutter speed ratio; and finally, the cutter type. The optimum combination of parameters was a cutting speed of 0.8 m/s; a forward speed of 1.0 m/s; a cutting angle of −3°, and using the bionic cutter e. With the optimal parameter combination, the integrity rate and missing rate of the tea shoot were 92.7% and 3.9%, which were increased by 13.2% and decreased by 6.4% compared to those under the condition of the 0° cutting angle and an ordinary cutter. As a result, the bionic cutter could obviously reduce cutting resistance; reduce cutting power consumption and improve the harvesting quality. These results would provide guidance for the design of the reciprocating cutting system of tea harvesters and other stalk cutting machinery.

Harvesting is an important procedure for hydroponic lettuces in plant factories. At present, hydroponic lettuces are mainly harvested manually, and the key difficulty in mechanical harvesting is reducing the occurrence of leaf injury. Measuring the size of hydroponic lettuces using the image processing method and intelligently adjusting the operating parameters of the harvesting device are the foundation of high-quality harvesting for lettuces. The overlapped leaves of adjacent hydroponic lettuces cause difficulties in measuring lettuce size, especially the leaves expansion size. Therefore, we proposed an image processing method for measuring lettuce height and leaves expansion size according to the upper contour feature of lettuces and an image included three lettuces. Firstly, the upper contours of the lettuces were extracted and segmented via image preprocessing. Secondly, lettuce height was measured according to the maximum ordinate of the contour. Lastly, the lettuce’s upper contour was fitted to a function to measure the leaves expansion size. The measurement results showed that the maximal relative error of the lettuce height measurements was 5.58%, and the average was 2.14%. The effect of the quadratic function in fitting the upper contour was the best compared with the cubic function and sine function. The maximal relative error of the leaves expansion size measurements was 8.59%, and the average was 4.03%. According to the results of the lettuce height and leaves expansion size measurements, the grabbing parameters of each lettuce were intelligently adjusted to verify the harvesting effect. The harvesting success rates of lettuces was above 90%, and the injured leaves areas of the left, middle, and right lettuces in each image were 192.6 mm², 228.1 mm², and 205.6 mm², respectively. This paper provides a reference for the design and improvement of intelligent harvesters for hydroponic lettuces.

Hydroponic lettuce is the main cultivated leafy vegetable in plant factories, and its scattered leaves are delicate and easily injured. Harvesting is an important process in the production of hydroponic lettuce. To reduce the injury level of hydroponic lettuce during harvesting, the impacts of the flexible finger-grabbing position applied on the grabbing force and the area of the injured leaves were investigated in this study by utilizing thin-film sensors and a high-speed video camera. According to the overlapping structural characteristics of adjacent leaves on lettuce, flexible finger-grabbing positions were divided into areas of the surface of the leaves and the intersections of the leaves. Three grabbing types—which are referred to in this paper as Grabbing Types A, B, and C—were identified according to the number of flexible fingers grabbing the leaf surface and the intersection area of the leaves. The force curves of all the flexible fingers were measured by thin film sensors, and the injury area of the leaves was detected using an image processing method. The results showed the consistency of the grabbing force curves and the motion characteristic parameters of the four flexible fingers. The maximum grabbing force of each flexible finger appeared at the stage of pulling the lettuce. The grabbing force of the flexible fingers acting on the intersection areas of the leaves was less than that acting on the leaf surface. As the number of flexible fingers acting on the intersection areas of the leaves increased, both the injury area of the leaves and the grabbing force decreased gradually. Grabbing Type C had the smallest injury area of the leaves: 120.3 ± 13.6 mm² with an 11.4% coefficient of variation.

While the root architecture of potted crop seedlings directly determines subsequent crop productivity and adaptability, these root systems remain challenging to quantify using conventional methods due to their structural complexity. To investigate the microscopic characteristics of the root systems of pepper seedlings within pots, Micro-CT was employed to scan the seedling pots. After three-dimensional (3D) reconstruction was conducted on the data acquired from the pot scans, the 3D model of the root system was segmented and extracted using the watershed algorithm. Vertically, the three-dimensional root model was divided from top to bottom into four equally spaced regions (a, b, c, and d), showing the volumetric distribution characteristics of pepper seedling roots within the pots. The results showed that region a had the largest average root volume proportion (29.72%), primarily due to the substantial volume contribution of the taproot. Region d followed with an average proportion of 27.26%, resulting from root coiling and entanglement at the pot bottom caused by the spatial constraints of the seedling tray. The middle regions of the pot, b and c, showed average root volume proportions of 23.14% and 19.89%, respectively. To further investigate the influence of root system characteristics on root injury during seedling gripping, the seedlings were categorized into three types based on their taproot growth positions. A gripping experiment was conducted on these three seedling types using spatula-equipped needles. The results showed that the greatest root injury (12.67%) was observed in Type 1 seedlings, which had taproots located closest to the needle insertion point. In contrast, the least injury (4.09%) was found in Type 3 seedlings, characterized by centrally positioned taproots. Type 2 seedlings, with their taproots growing on the side (laterally away from the insertion point), sustained intermediate injury (5.45%). This was because their lateral positioning led to an uneven distribution of mechanical stress during gripping compared with Type 3 seedlings. A validation experiment conducted on an automated seedling retrieval platform confirmed the root injury analysis. The experimental results showed maximum root injury in Type 1 seedlings (14.16%), followed by Type 2 (6.03%) and Type 3 (4.82%) seedlings, with a successful retrieval rate of 95.29%. These findings were consistent with the Micro-CT analysis. This study could provide a theoretical foundation for low-injury seedling gripping in fully automated seedling transplanters.

The valve-controlled cylinder drive system is the most common type among hydraulic applications. Nonlinear behaviour in such systems is inevitable when the valve spool is around its null position. We utilised the component linking method to investigate the nonlinearities in a Moog valve-controlled asymmetric cylinder drive system by simulation in Fortran, in which a generalised concept is introduced and validated by comparing to the experimental results. An X factor is proposed in the generalised concept to describe the asymmetric cylinder state, which is a constant when the cylinder is extending or retracting, but numerically calculated when the valve spool is in the underlap region. This analytical solution is approximately 200 times more computationally efficient than the numerical solution method. This paper utilises the component linking method to simulate the Moog valve-controlled asymmetric cylinder drive system in Matlab Simulink, and proposes an analytical solution for the X factor when the valve spool is in the underlap region. This analytical solution is approximately 200 times more computationally efficient than the numerical solution method.

The valve controlled cylinder drive system is the most common type among hydraulic applications. The nonlinear behaviour in such system is inevitable when the valve spool around its null position [1] , Leaney [2] utilised component linking method to investigate the nonlinearities in a Moog valve controlled asymmetric cylinder drive system by simulation in Fortran, in which a generalised concept is introduced and validated by comparing to the experimental results. An factor is proposed in the generalised concepts to describe the asymmetric cylinder state, which is a constant when the cylinder in extending or retracting, but numerically calculated when the valve spool in the underlap region [2]. This paper utilises the component linking method to simulate the Moog valve controlled asymmetric cylinder drive system in Matlab Simulink, and proposed an analytical solution for factor when the valve spool in the underlap region.