A practical method is reported to enhance water permeability of thin film composite (TFC) polyamide (PA) membranes by decreasing the thickness of the selective PA layer. The composite membranes were prepared by interfacial polymerization (IP) reaction between meta-phenylene diamine (MPD)-aqueous and trimesoyl chloride (TMC)-organic solvents at the surface of polyethersulfone (PES) microporous support. Several PA TFC membranes were prepared at different temperatures of the organic solution ranging from −20 °C to 50 °C. The physico-chemical and morphological properties of the synthesized membranes were carefully characterized using serval analytical techniques. The results confirmed that the TFC membranes, synthesized at sub-zero temperatures of organic solution, had thinner and smoother PA layer with a greater degree of cross-linking and wettability compared to the PA films prepared at 50 °C. We demonstrated that reducing the temperature of organic solution effectively decreased the thickness of the PA active layer and thus enhanced water permeation through the membranes. The most water permeable membrane was prepared at −20 °C and exhibited nine times higher water flux compared to the membrane synthesized at room temperature. The method proposed in this report can be effectively applied for energy- and cost-efficient development of high performance nanofiltration and reverse osmosis membranes.

Preparation of thin film composite (TFC) polyamide (PA) membranes by interfacial polymerization (IP) reaction is remarkably sensitive to the interactions between synthesis parameters. Here we report the effect of the simultaneous change in four synthesis parameters, namely monomers concentrations (m-phenylenediamine, MPD, and trimesoyl chloride, TMC), reaction time and curing temperature, on the surface morphology and on the permeation properties of TFC membranes. By varying several synthesis parameters at the same time using a Taguchi robust design (L9 orthogonal arrays), it was found that monomers concentration and curing temperature significantly affected water permeation by creating a substantial change in morphology of the PA films. More importantly, a strong interaction between monomers concentration was observed, which demonstrates the importance of smart adjustment of these parameters in the preparation process. Permeation properties were justified by thickness and by the cross-link density of the synthesized films; the latter was found to be more influential. Based on analysis of variance (ANOVA), the contribution of the synthesis parameters towards change in water permeation was determined as: curing temperature (40.7%) > MPD concentration (28%) ∼ TMC concentration (27.8%) > reaction time (1.9%). The findings will provide valuable guidelines to develop practical low cost, robust and high performance membranes by changing the curing temperature and the monomer concentrations as critical parameters.