In order to meet the flexibility operation needs of coal-fired units under the goal of carbon peak and carbon neutralization, it is imperative for circulating fluidized bed (CFB) units to participate in deep peak regulation. By systematically summarizing deep peak regulation operation practice of existing SC and subcritical-parameter-levels CFB units, the feasibility of deep peak regulation technology of an ultra-supercritical (USC) CFB unit under development and being built is analyzed and demonstrated; meanwhile, the deep peak regulation capacity of the boiler is also predicted. The results show that by analyzing the structural characteristics and design performance of the USC-CFB boiler, for technical problems such as stable combustion under low load, hydrodynamic safety, denitration performance under wide load, and rapid boiler load change rate existing in deep peak regulation, technical measures were implemented by selecting advanced boiler furnace type, adopting good design technology of the secondary rising water wall and uniformity design of bed temperature and bed pressure, strengthening the reducing atmosphere inside the furnace, improving the performance of wear-resistant refractory materials, quickly controlling the furnace bed material stock under variable load, optimizing the control strategy of CFB unit, and so on. The boiler achieved good operation characteristics and good deep peak regulation performance, and the pollutant emissions can steadily achieve ultra-low emission standards. When the USC-CFB unit participates in deep peak regulation, the minimum stable combustion load of the boiler can reach 20~30% BMCR, and a boiler load change rate under 30% BMCR or above could reach 1.5~2% BMCR/min, while that below 30% BMCR could reach 1% BMCR/min. The research results can provide references for the deep peak regulation of in-service supercritical (SC) CFB units and design optimization of similar USC-CFB units.
Circulating fluidized bed (CFB) boilers offer a technically viable and environmentally friendly means for the clean and efficient utilization of solid fuels. However, the complex gas–solid two-phase flow processes within them have hindered a thorough resolution of prediction issues related to coupled combustion, heat transfer, and pollutant generation characteristics. To address the deficiencies in scientific research, meet the practical operational needs of CFB boilers, and comply with new carbon emission policies, conducting full-scale field tests on large-scale CFB boilers is needed, so that the complex gas–solid flow, combustion, and heat transfer mechanisms in the furnace can be comprehended. In this paper, issues related to large-scale CFB boilers, including the uniformity of air distribution, secondary air injection range, spatial distribution of oxygen consumption and combustion reactions, distribution of pollutant generation, hydrodynamic and heat transfer characteristics, coal feeding distribution characteristics, coal diffusion characteristics under thermal operating conditions, and engineering research on anti-wear technology, are reviewed. By integrating practical engineering applications, the basic methods and measurement techniques used in full-scale field tests for large-scale CFB boilers are summarized, providing a practical reference for conducting engineering tests with large-scale CFB boilers.
The use of the Maisotsenko cycle (M-Cycle) in traditional wet cooling towers (TWCTs) has the potential to reduce the costs of electricity generation by cooling water below the inlet air’s wet-bulb temperature. TWCTs cannot provide sufficient cooling capacity for the increasing demand for cooling energy in the power and industrial sectors—especially in hot and wet climates. Due to this fact, an experimental system of an M-Cycle cooling tower (MCT) with parallel counter-flow arrangement fills was constructed in order to provide perspective on the optimal length of dry channels (ldry), thermal performance under different conditions, and pressure drops of the MCT. Results showed that the optimal value of ldry was 2.4 m, and the maximum wet-bulb effectiveness was up to 180%. In addition, the impact of air velocity in wet channels on the pressure drops of the novel fills was also summarized. This study confirms the great potential of using the M-Cycle in TWCTs, and provides a guideline for the industrial application and performance improvement of MCTs.