The aim of the study was to produce new elastomeric materials containing butyl rubber (IIR) filled with silica and phyllosilicates (vermiculite, montmorillonite, perlite or halloysite tubes) with enhanced hydrophobicity and barrier properties and reduced chemical degradation. It was found that the filler type had a significant impact on the degree of cross-linking of butyl rubber and the properties of its vulcanizates. The highest degree of cross-linking and the highest mechanical strength were achieved for IIR composites filled with Arsil with perlite or halloysite tubes. The highest surface hydrophobicity (119°) was confirmed for the IIR vulcanizates with Arsil and montmorillonite. All tested samples showed high barrier properties because both the gas diffusion rate coefficient and the permeability coefficient reached low values. Both unfilled and filled IIR vulcanizates retained chemical resistance in contact with methanol for 480 min. Hour-long contact of a polar solvent (methanol) with each of the vulcanizates did not cause material degradation, while the presence of a non-polar solvent (n-heptane) worsened the mechanical parameters by up to 80%. However, the presence of fillers reduced the chemical degradation of vulcanizates (in the case of cured IIR filled with Arsil and halloysite tubes by 40% compared to the composite without fillers).

The study explores the novel use of oak bark (Quercus cortex) as a bio-filler in elastomeric composites, aligning with the global trend of plant-based biocomposites. Both modified and unmodified oak bark were investigated for their impact on the physicochemical properties of natural rubber (NR) composites. The bio-filler modified with n-octadecyltrimethoxysilane exhibited enhanced dispersion and reduced aggregates in the elastomeric matrix. NR composites containing more than 20 phr of unmodified and modified oak bark demonstrated an increased degree of cross-linking (α_c > 0.21). Mechanical properties were optimal at 10–15 phr of oak bark and the sample with modified bio-filler (10 phr) achieved the highest tensile strength (15.8 MPa). Silanization and the addition of the bio-filler increased the hardness of vulcanizates. The incorporation of oak bark improved aging resistance at least two-fold due to phenolic derivatives with antioxidant properties. Hydrophobicity decreased with added bark, but silanization reversed the trend, making samples with a high content of oak bark the most hydrophobic (contact angle: 129°). Overall, oak bark shows promise as an eco-friendly, anti-aging filler in elastomeric composites, with modification enhancing compatibility and hydrophobicity.

This paper discusses the cross-linking behaviors, mechanical and dynamical properties, and flammability of elastomeric composites containing unconventionally cured chlorosulfonated polyethylene (CSM). The purpose of this work was to verify the CSM ability to cross-link with iron(II,III) oxide (Fe₃O₄) and to produce flame retardant materials. During the first series of tests, three types of CSM were used, differing in the content of bound chlorine (29–43%). The results showed that the CSM with 43% bound chlorine (Hypalon 30, CSM43) was the most advantageous type of chlorosulfonated polyethylene in terms of its properties. It exhibited a short vulcanization time, a high degree of cross-linking, and very good mechanical properties. In the next stage, the CSM composites with various fillers (talc, arsil, kaolin, chalcedonite, or carbon black) were prepared, because filled rubber materials are of the greatest practical importance. The cross-linking kinetics, equilibrium swelling, mechanical and dynamic properties as well as flammability were studied. It was found that the addition of fillers led to a decrease in the degree of cross-linking, an increase in the vulcanization time (in the case of talc, arsil, or kaolin), an increase in the overall mechanical strength (in the case of carbon black, arsil or talc). All filled vulcanizates proved to be non-flammable, as the specific oxygen index value exceeded 37.5%.

In recent years, the search for more sustainable fillers for elastomeric composites than silica and carbon black has been underway. In this work, silanized starch was used as an innovative filler for elastomeric composites. Corn starch was chemically modified by silanization (with n-octadecyltrimethoxysilane) via a condensation reaction to produce a hydrophobic starch. Starch/natural rubber composites were prepared by mixing the modified starch with elastomer. The morphology, hydrophobicity, and chemical structure of starch after and before modification were studied. The results showed that starch after silanization becomes hydrophobic (θ_w = 117.3°) with a smaller particle size. In addition, FT-IR spectrum analysis confirmed the attachment of silane groups to the starch. The modified starch dispersed better in the natural rubber matrix and obtained a more homogeneous morphology. The composite achieved the best dynamic (ΔG′ = 203.8 kPa) and mechanical properties (TS_b = 11.4 MPa) for compositions with 15 phr of modified starch. In addition, the incorporation of silanized starch improved the hydrophobicity of the composite (θ_w = 117.8°). The higher starch content allowed the composites to achieve a higher degree of cross-linking, resulting in better resistance to swelling in organic solvents. This improvement is due to enhanced elastomer–filler interactions and reduced spaces that prevent solvent penetration into the material’s depths. The improved mechanical properties and good dynamic properties, as well as improved hydrophobicity, were mainly due to improved interfacial interactions between rubber and starch. This study highlights the potential and new approach of silane-modified starch as a sustainable filler, demonstrating its ability to enhance the mechanical, dynamic, and hydrophobic properties of elastomeric composites while supporting greener material solutions for the rubber industry.

This paper aimed to evaluate the effect of cross-linking temperature on the rheological, mechanical, and thermal properties of CR/BR compositions cross-linked with zinc oxide, iron(III) oxide, or copper(II) oxide. Properties of CR/BR compounds were studied at four temperatures: 140, 160, 180, and 200 °C. The lowest activation energy of vulcanization was shown by blends cross-linked with ZnO, and the highest activation energy of vulcanization was shown by samples with Fe₂O₃. Blends cured with ZnO or Fe₂O₃ showed higher cross-linking activity than CuO. Higher temperatures enhanced the degree of cross-linking in the CR/BR composite cured with ZnO or CuO but slightly reduced it for the CR/BR/Fe₂O₃ vulcanizates. The highest tensile strength was observed for the CR/BR/Fe₂O₃ product. However, compositions cured with ZnO exhibited the best aging resistance. The CR/BR compounds cured with ZnO at high temperatures had the highest tear strength (16.8 N/mm), while samples containing CuO as a curing agent showed declining tear strength with temperature. DSC confirmed a single glass transition (~36 °C), indicating good elastomers dispersion. Infrared and SEM analyses confirmed effective cross-linking and blend compatibility.

The purpose of this paper was to examine the possibility of producing new blends of hydrogenated acrylonitrile-butadiene and chloroprene rubbers (HNBR/CR) unconventionally cross-linked with silver(I) oxide (Ag₂O), and to investigate the physicomechanical properties of the obtained materials. From the obtained results, it can be concluded that HNBR/CR composites were effectively cured with Ag₂O, which led to interelastomer reactions, and the degree of binding of HNBR with CR was in the range of 14–59%. The rheometric and equilibrium swelling studies revealed that the cross-linking progress depended on the weight proportion of both elastomers, and the degree of cross-linking was greater with more content of chloroprene rubber in the tested blends. Interelastomer reactions occurring between HNBR and CR improved the homogeneity and miscibility of the tested compositions, which was confirmed by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) analyses. The tensile strength and hardness of the obtained HNBR/CR/Ag₂O vulcanizates proportionally increased with the content of CR, while the tear strength showed an inverse relationship. The obtained new, unconventional materials were characterized by significant resistance to thermo-oxidative factors, which was confirmed by the high aging factor.