This study presents a comprehensive analysis of the earing and thinning ratios in the deep drawing process of DD13-grade sheet metal. The variable parameters investigated include press descent speed (x1), blank holder pressure (x2) and punch pressure (x3). These parameters have been carefully selected based on production experience and preliminary experiments, and appropriate ranges of values have been established. A distinctive feature of this research is its focus on specimens with a deep drawing ratio greater than 2. The relationships between the input parameters and the response parameters were determined using the Box–Behnken design (BBD). Analysis of variance (ANOVA) for the regression models developed for earing and thinning ratios gave R2 values of 0.98 and 0.97, respectively, indicating robust predictive ability of the models. For the earing ratio, the optimal values of x1, x2 and x3 were found to be 27.38, 10 and 22, respectively. When evaluated using the same algorithm for uniform wall thickness, the optimum values were found to be 26.55, 10 and 22, respectively. The final earing and thinning ratios for all experimental runs were 3.79 and 21.19, respectively. The results of this study show that by optimizing certain parameters in the deep drawing process, the disadvantages associated with this manufacturing method can be significantly reduced.
This study aims to evaluate the biomechanical behavior of titanium and carbon fiber-reinforced polyetheretherketone (CF-PEEK) dental implants under varying bone densities and loading conditions using finite element analysis (FEA). A single-tooth mandibular molar implant system was modeled, comprising titanium or CF-PEEK abutment and fixture, and surrounding bone structures with four configurations: (I) fully cortical bone, (II) 2 mm cortical layer with trabecular bone, (III) 1 mm cortical with high-density trabecular bone, and (IV) 1 mm cortical with low-density trabecular bone. Vertical and oblique static loads of 100 N were applied to simulate masticatory forces. FEA results revealed that titanium implants exhibited higher von Mises stress values in the implant and abutment under oblique loading, exceeding 400 MPa, while CF-PEEK components showed reduced stress but significantly higher strain levels. Cortical and trabecular bone surrounding CF-PEEK implants received more uniform stress distribution, potentially minimizing stress shielding effects. However, fatigue life analyses indicated that CF-PEEK abutment and screw components were more susceptible to mechanical failure under oblique loads, particularly in low-density bone models. In conclusion, CF-PEEK implants offer a more physiological load transfer to bone and reduced stress shielding compared to titanium. However, their structural reliability under complex loading, especially in low-quality bone conditions, requires careful consideration. These findings support the potential use of CF-PEEK in select clinical scenarios but highlight the need for further material and design optimization.
15 June 2023 in Engineering Analysis with Boundary Elements