The industry is currently responsible for around 21% of the total CO2 emissions, mainly due to heat production with fossil fuel burners. There are already different technologies on the market that can potentially reduce CO2 emissions. Nevertheless, the first step for their introduction is to analyze their potential on a global scale by detecting in which countries each of them is more attractive, given their energy prices and resources. The present work involves a techno-economic analysis of different alternatives to replace industrial gas boilers for low-pressure steam production at 120 °C and 150 °C. Solar Heat for Industrial Processes (SHIP) was compared with Electric Boilers (EBs), High-Temperature Heat Pumps (HTHPs), and Absorption Heat Transformers (AHTs). SHIP systems have the potential to reach payback periods in the range of 4 to 5 years in countries with Direct Normal Irradiance (DNI) values above 1400 kWh/m2/year, which is reached in Spain, Italy, Greece, Portugal, and Romania. HTHPs and AHTs lead to the lowest payback periods, Levelized Cost of Heat (LCOH), and highest CO2 emission savings. For both AHTs and HTHPs, payback periods of below 1.5 years can be reached, particularly in countries with electricity-to-gas price ratios below 2.0.
Increasing the temperature of waste heat is crucial to enable its recovery. Vapor compression heat pumps and absorption heat transformers are the two heat upgrade technologies most commonly used for this purpose. Heat pumps have the advantage of entirely recovering the waste heat and the disadvantage of requiring electricity as input. Heat transformers need a negligible amount of electricity but reject at part of the waste heat input at low temperature. Due to these differences, the choice between the two options depends on the application. In this work, the environmental and economic performance of heat pumps and heat transformers are compared in some relevant applications. Indications about the most suitable technology are provided based on the availability of the waste heat, of the CO2 content of the electricity and of the electricity–gas price ratio. Heat pumps perform better when the waste heat availability is limited compared to the upgraded heat requirements and has a better environmental profile when the electricity has low carbon content. Heat transformer results are often economically convenient, especially when the availability of waste heat is large.