The integration of waste materials in extrudable cement mixtures has the potential to make the construction industry more sustainable by reducing carbon footprints and developing eco-friendly materials. This along with advancements in 3D concrete printing (3DCP) provides engineering and architectural benefits by reducing material waste and costs. In this paper, the impact of waste incorporation on properties of mortar and concrete is examined. The use of waste materials, such as pumice, coal slag, agricultural lignocellulosic residues, and recycled rubber tyres, to improve thermal insulation and durability of cementitious composites is discussed. In addition, the incorporation of air-entraining admixtures with surfactant activity is explored for their indirect effect on thermal behaviour, pore size reduction, and enhancement in concrete properties. This review includes important topics such as a strength resistance to freezing and thawing, fire resistance, plasticising effect, and delay in cement hydration. These findings highlight the benefits of using diverse waste materials in construction, providing a multidimensional approach to waste management, cost optimization, and enhanced construction materials in the context of 3DCP.

In this paper, a cost-effective and eco-friendly method to improve mechanical performance in continuous carbon fiber-reinforced polymer (CFRP) matrix composites is presented. Unsized fiber fabric preforms are coated with self-assembling sugarcane bagasse microfibrillated cellulose, and undergo vacuum-assisted liquid epoxy resin infusion to produce solid laminates after curing at ambient temperature. Quasi-static tensile, flexural and short beam testing at room temperature indicated that the stiffness, ultimate strength and toughness at ultimate load of the brand-new two-level hierarchical composite are substantially higher than in baseline, unsized fiber-reinforced epoxy laminate. Atomic force microscopy for height and phase imaging, along with scanning electron microscopy for the fracture surface survey, revealed a 400 nm-thick fiber/matrix interphase wherein microfibrillated cellulose exerts strengthening and toughening roles in the hybrid laminate. Market expansion of this class of continuous fiber-reinforced-polymer matrix composites exhibiting remarkable mechanical performance/cost ratios is thus conceivable

Observation and analysis of the interphase are essential for a detailed understanding of the global composite properties when nanofillers are incorporated as interfacial agents. Techniques such as atomic force microscopy and nano-indentation provide valuable information on interfacial properties associated with the viscoelastic behavior of each phase. However, when the morphology of this region is observed in detail, instrumental errors may regularly appear, decreasing the accuracy of measurements. In this work, the use of transmission electron microscopy (TEM) was explored to image the glass fiber-reinforced polymer GFRP interphase containing interfacial nanocellulose. TEM lamellas were prepared via a focused ion beam to observe the phases disposed within the composite arrangement. Energy dispersive X-ray spectroscopy was also performed to determine the elemental composition in each sample phase. Interphase sizes between 25 and 50 nm thick were found, highlighting the ability of this characterization route to give accurate interfacial measurements. This kind of measurement will open new routes for getting rich information on hierarchically structured composites containing a nanostructure as an interfacial agent.