Encoder interfaces should be operated in real time with high precision and fast processing for industrial motor control systems. The continuous bidirectional serial synchronous (BiSS-C) interface is an open-source serial communication protocol designed for motor encoders and is suitable for industrial purposes because of its fast serial communication speed. In this study, we propose a method for developing a BiSS-C interface master for a motor encoder slave, using only the configurable logic block (CLB) peripheral integrated into TI microcontroller units. By analyzing the detailed operation protocol of the BiSS-C interface, we create the truth and state tables for logic circuits and finite state machines, which are required for the BiSS-C interface master. Then, by programming the CLB based on the created truth and state tables, we implement the master clock, serial peripheral interface (SPI) clock, and operational process for the master. This approach is cost-efficient because additional hardware components, such as a field-programmable gate array or a complex programmable logic device, are not required for the master implementations. The developed method can be immediately applied to developing the masters for other BiSS-C encoders with different specifications, which is certainly necessary for a motor drive development and test. By building an AC motor control system with the developed master and performing various experiments, we verify the performance and practical usefulness of the developed BiSS-C interface master. The maximum master clock frequency without any CRC errors is achieved by 6.25 MHz, which can cope with more than 20 kHz motor control cycle frequency. The usefulness is demonstrated by showing the motor speed and position control performance that are acceptable in real applications.

In this study, we propose an implementation method of the Encoder Data (EnDat) interface master for slave encoders using only a configurable logic block (CLB) and a serial peripheral interface (SPI) integrated into microcontroller units. By programming the CLB device to execute logic functions and finite state machines designed for the EnDat interface master operation, we realize the EnDat and SPI clocks that are required for the EnDat interface master operation. This approach is cost-efficient because additional hardware components, such as a field-programmable gate array or a complex programmable logic device, are unnecessary for the master implementation. We build a one-axis feed drive system that is powered by an AC motor and equipped with an EnDat linear encoder for measuring table speed and position. By performing various experiments for table position and speed control based on the built feed drive system, we verify the performance and practical usefulness of the implemented EnDat interface master. The maximum EnDat clock frequency without the propagation delay compensation is achieved by 2 MHz, which can cope with 16 kHz control cycle frequency. The usefulness is demonstrated by showing the table speed and position control performance that are acceptable in real applications.

The feed shafts of machine tools are subject to vibration and disturbance due to movement and machining, which leads to a decrease in machine tool performance. For compensation, the machine tool drive can be equipped with various motor control algorithms. This paper proposes a structural design of an algorithm management system to facilitate the parameter value settings and application of motor control algorithms, and a total of 13 algorithms are implemented in the drive to verify the operation of the system through experiments.