Increases in travel speeds and traffic density in railway sector impose challenges on the modern disk-pad brake systems such as higher temperatures and stresses resulting in cracks/hot spots and a degraded system performance. The prediction of disk thermal behavior under challenging conditions has become an important engineering issue. In this study, a model is developed using the finite difference method with realistic time-dependent boundary conditions and different experimental convection correlations with non-uniform time-step size features. A previous numerical/experimental study on the thermal behavior of railway disk brake is partly adopted and enhanced. The results of the developed model agree well with the results of the previous study. A practical prediction method for thermal stresses in the disk is applied using the axial temperature distributions at several time instants from locations with highest temperature. Apart from that, same configuration of the disk with the pad is modeled in simcenter star-ccm+ which is a well-validated commercial computational fluid dynamics software to compare the results and computation times with that of the developed model. Using this model, an investigation has been conducted on the effect of temperature-dependent material properties on thermal behavior of the disk. The developed numerical model can simulate the conditions experienced by a railway disk in a relatively new standard (EN 14535-3) considering the transient thermal behavior and axial thermal stress distribution with relatively low computational time and reasonable accuracy. Also, in this study, valuable insights are obtained on the effect of variable thermal properties of the disk and convection correlations on the disk thermal behavior.

The rail vehicle industry wants to produce vehicles with higher speeds, to maintain and increase its market share. However, when the speed of the vehicle increases, it may have an undesirable effect on ride comfort, in terms of ride dynamics. Recent developments towards lighter and faster vehicles make the problem of ride comfort at higher speeds increasingly important. Focusing on the behavior of flexible rather than rigid body behavior should not be neglected when designing long and light car bodies. There are several approaches to incorporate body flexibility in multibody simulations and they have some superiorities and weaknesses. In this study, an efficient and accurate vertical dynamic model for the ride comfort analysis is developed and implemented in a commercial object-oriented modeling (OOM) software Dymola (2015 FD01) which uses the open-source code Modelica. This model includes car body flexibility with the assembling of a rigid body approach. The developed model is compared to a three-dimensional vehicle model in the commercial Vampire software (Pro V5.50) at different velocities. For the vertical ride comfort analysis, the ISO 2631-1 standard was used for both the developed model and the three-dimensional model. The results are presented as acceleration history and $a^{wrms}$—weighted r.m.s (root mean square) of accelerations—as required by the standard. The developed model has shown its feasibility in terms of its efficiency and accuracy for the vertical ride comfort analysis. The accuracy of the model is evidenced by the fact that the car body vibration level at high speeds shows minor differences compared to the results of the Vampire, which is a validated commercial software in the area of rail vehicle dynamics. The approach involving the assembly of rigid bodies is applied for the first time for high-speed trains in dynamical modelling, with flexible car bodies for ride comfort analysis. Furthermore, it can be used for parametrical studies focusing on ride comfort, thereby offering a quite beneficial framework for addressing the challenges of ride comfort analysis in high-speed rail vehicles. Improvements for and analyses of other aspects are also possible, since the optimization and other useful libraries are readily available in Dymola/Modelica.

Experimental and numerical investigations are conducted on a rotating disk from the perspective of convective heat transfer to understand the effect of heating on the stability of flow. A non-invasive approach with a thermal camera is employed to determine local Nusselt numbers for different rotational rates and perturbation parameters, i.e., the strength of the heat transfer. A novel transient temperature data extraction over the disk radius and an evaluation method are developed and applied for the first time for the air on a rotating disk. The evaluation method utilizes the lumped capacitance approach with a constant heat flux input. Nusselt number distributions from this experimental study show that there is a good agreement with the previous experimental correlations and linear stability analysis on the subject. A significant result of this approach is that by using the experimental setup and developed approach, it is possible to qualitatively show that instability in the flow starts earlier, i.e., an earlier departure from laminar behavior is observed at lower rotational Reynolds numbers with an increasing perturbation parameter, which is due to the strength of heating. Two experimental setups are modeled and simulated using a validated in-house Python code, featuring a three-dimensional thermal model of the disk. The thermal code was developed for the rotating disks and brake disks with a simplified geometry. Experimentally evaluated heat transfer coefficients are implemented and used as convective boundary conditions in the thermal code. Radial temperature distributions are compared with the experimental data, and there is good agreement between the experiment and the model. The model was used to evaluate the effect of radial conduction, which is neglected when using the lumped capacitance approach to determine heat transfer coefficients. It was observed that the radial conduction has a slight effect. The methodology and approach used in this experimental study, combined with the numerical model, can be used for further investigations on the subject.