Carbon-based nanoparticles (CBNs) are regarded as promising nanofillers in nanocomposites to produce high-performance fiber-reinforced polymers (FRPs). To date, no systematic investigations have been carried out on the structural variations of nanofillers and their influences on dispersion characteristics, which give nanocomposites their mechanical and durability properties. Moreover, environmentally unfriendly organic solvents are used to exfoliate and disperse CBNs in a polymer matrix. This study developed a green, easy approach to preparing epoxy/CBN nanocomposites. We demonstrated graphene oxide’s (GO) effective dispersion capacity, creating good interface interaction that dramatically influenced properties at loadings as low as 0.4 wt%. The tensile strength and toughness of the epoxy increased by about 49%; and 160%, respectively. Incorporating 0.4 wt% of multi-wall carbon nanotubes (MWCNTs), graphene nanoplates (GNPs), or GO into the epoxy increased the modulus storage by around 17%, 25%, and 31%, respectively. Fractography analysis of fracture surfaces indicated the primary reinforcing mechanisms (crack deflection and penning) as well as the secondary mechanism (bridging effect) enhancing the mechanical characteristics of nanocomposites. Incorporating GNPs, GO, or MWCNTs into the epoxy decreased the water absorption at saturation by about 26%, 22%, and 16%, respectively.

Modifying the polymer matrix by nanoparticles can be a promising approach to improve the performance of fiber-reinforced polymer (FRP) composites. Organic solvents are usually used for dispersing graphene oxide (GO) well in the polymer matrix. In this study, a green, facile, and efficient approach was developed to prepare epoxy/GO nanocomposites. In situ polymerization is used for synthesizing nanocomposites, eliminating the need for organic solvents and surfactants. By loading just 0.6 wt% of GO into the epoxy resin, Young’s modulus, tensile strength, and toughness improved by 38%, 46%, and 143%, respectively. Fractography analysis indicates smooth fracture surfaces of pure resin that changed to highly toughened fracture surfaces in this nanocomposite. Plastic deformation, crack pinning, and deflection contributed to improving the toughness of the nanocomposites. FTIR investigations show that amide bonding was created by the reaction of the carboxylic acid groups in GO with some amine groups in the curing agent during the dispersion processes.

This study presents a novel method for producing extrudable alginate-based films using continuous thermo-mechanical mixing, providing a scalable alternative to conventional solvent-casting techniques. The effects of glycerol concentration (30–50 wt%) and processing temperature (110–120 °C) on the films’ thermal, mechanical, and structural properties were systematically investigated. Structural characterization was performed using ¹H NMR and FT-IR, and thermal transitions were analyzed via DSC (Differential Scanning Calorimetry) and DMA (Dynamic Mechanical Analysis). The glass transition temperature (Tg) of the alginate/glycerol/water system was modeled using the Gordon–Taylor equation. Glycerol incorporation significantly reduced Tg—by up to 76 °C with 40 wt% glycerol—and enhanced ductility and toughness, reaching 3.26 MJ/m³ at the optimal level. The influence of processing temperature was found to depend on plasticizer content: at lower glycerol levels, elevated temperatures decreased Tg and elongation at break, likely due to thermal degradation. However, films with higher glycerol content retained stable mechanical and thermal behavior across both temperature profiles. This work is among the first to explore how processing temperature affects extruded, plasticized pure alginate films. The findings provide key insights into the formulation and scalable production of bio-based packaging materials, highlighting the importance of optimizing both plasticizer concentration and processing parameters.