Metal oxide semiconductor material has great potential to act as window layer in p–n heterojunction solar cell thin film owing to low production cost and significant properties in photovoltaic mechanism. In this work, n-TiO2/ZnO bilayer thin film was effectively constructed by means of sol-gel spin coating technique in an effort to diminish the electron-hole recombination rate from single-layered thin film. Annealing time is one of the important parameters in the fabrication process and was varied to study the impact of annealing treatment towards the thin film characteristics as window layer. It was found that the optimum parameter for the n-TiO2/ZnO bilayer was 500 °C with an annealing time of 2 h. High crystallinity of the n-(101)-TiO2/(002)-ZnO bilayer thin film was obtained, which consists of anatase and a hexagonal wurtzite structure, respectively. Orientation of (002)-ZnO is essential for deposition with the (111) Cu2O-absorbing layer due to a low different lattice mismatch between these two interfaces. The homogenous morphology of n-TiO2/ZnO bilayer was observed with a compact and dense layer. The improvement of transmittance has also been achieved in a range of 60%–80%, which indicated that the incident light can penetrate throughout the thin film directly. In addition, a p-Cu2O absorbing layer was successfully fabricated on top of n-TiO2/ZnO bilayer thin film to form a p-n junction in order to visualize significant electrical rectification properties. The existence of p-Cu2O was confirmed by a (111)-peak orientation and triangular shape in structural and morphological properties, respectively.
In this study, titanium dioxide (TiO2) was deposited onto a fluorine-doped tin oxide (FTO) substrate using the sol–gel spin coating method. Through the implementation of calcination treatment on the thin film, enhancements were observed in terms of structural, optical, and morphological properties. Various calcination temperatures were explored, with TiO2 annealed at 600 °C identified as the optimal sample. Analysis of the X-ray diffraction spectroscopy (XRD) pattern revealed the prominent orientation plane of (101), indicating the presence of anatase TiO2 with a tetragonal pattern at this temperature. Despite fluctuations in the optical spectrum, the highest transmittance of 80% was observed in the visible region within the wavelength range of 400 nm. The estimated band-gap value of 3.45 eV reaffirmed the characteristic of TiO2. Surface analysis indicated the homogeneous growth of TiO2, uniformly covering the FTO substrate. Cross-sectional examination revealed a thickness of 263 nm with dense and compact nature of TiO2 thin film. No presence of defects or pores reflects a well-organized structure and high-quality formation. Significant electrical rectification properties were observed, indicating the successful formation of a p–n junction. In summary, calcination treatment was found to be crucial for enhancing the properties of the thin film, highlighting its significance in the development of solar cell applications.
Naphthenic acid corrosion is a well-recognized factor contributing to corrosion in the construction of offshore industry pipelines. To mitigate the corrosive effects, minor quantities of alloying elements are introduced into the steel. This research specifically explores the corrosion effects arising from immersing low-carbon steel, specifically A333 Grade 6, in a naphthenic acid solution. Various weight percentages of niobium were incorporated, and the resulting properties were observed. It was noted that the addition of 2% niobium in low-carbon steel exhibited the least mass loss and a lower corrosion rate after a 12 h immersion in naphthenic acid. Microstructural analysis using scanning electron microscopy (SEM) revealed small white particles, indicating the presence of oil sediment residue, along with corrosion pits. Following the addition of 2% niobium, the occurrence of corrosion pits markedly decreased, and only minor voids were observed. Additionally, the chemical composition analysis using energy-dispersive X-Ray analysis (EDX) showed that the black spot exhibited the highest percentage of carbon, resembling high corrosion attack. Meanwhile, the whitish regions with low carbon content indicated the lowest corrosion attack. The results demonstrated that the addition of 2% niobium yielded optimal properties for justifying corrosion effects. Therefore, low-carbon steel with a 2% niobium addition can be regarded as a superior corrosion-resistant material for offshore platform pipeline applications.
30 November 2024 in Journal of Advanced Research in Applied Mechanics
Titanium dioxide (TiO2) has the most potential function in numerous research domains because of its various advantages. Among the variety of ways, TiO2 nanorods (TNRs) are one of interest nanoparticle structures due to their superior delocalisation of the electron holes pair and lower charge recombination. However, TNRs inhibit solar spectrum absorption and have a high resistivity. In this study, etching treatment is introduced to increase the specific surface area and reduce resistivity. The effect of reaction time was investigated on TNRs thin film by using the hydrothermal method. From the findings, the 8-hour reaction time of TNRs thin film revealed the most striking characteristics. The preferred (101)-orientation of TNRs was observed and the diameter of rods increased along with reaction time. As the reaction time rises, the bandgap energy of TNRs approaches the value of 3.0 eV and presents a compact surface. After etching treatment, the peak intensity of (101)-orientation of TNRs increases indicating high crystallinity. The morphology of nanorods changed into smaller rods, apparently a nanowire with deeper depth. The surface roughness and band gap increased due to the surface area affected by etching. The electrical properties of etched-TNRs thin film after showed a reduction of resistivity aligning to thickness decrement. Thus, hydrothermal etching treatment showed effectiveness in enhancing TNRs properties in terms of crystallinity, surface morphology and reducing resistivity.
The fabrication of welded joints in steel sheets has become a focal point, especially in meeting the demands for interconnections within battery packs for electric vehicles (EVs). This study delves into the impact arising from the initiation arc during the micro-tungsten inert gas (TIG) welding of nickel-plated steel sheets. The investigation involved the manipulation of various current modulations and arc lengths. Notably, optimal results were achieved with a 5 mm arc length paired with a 25 A current modulation. Microstructural analysis, conducted through scanning electron microscopy (SEM), unveiled a higher penetration depth, contributing to a more extensive and shallower fusion zone at the interface between the filler metal and the base material. Tensile testing revealed impressive mechanical properties, with the ultimate tensile strength peaking at 90 N/mm2, a yield strength of 85 N/mm2, and the highest elastic modulus. This underscores the weld’s robustness in withstanding applied loads and resisting fracture. Furthermore, the calculation of the lowest K factor at 1.0375 indicated a reduction in resistance across the specimen, resulting in enhanced conductivity. Micro-TIG welding emerges as an efficient method for nickel-plated steel in connecting individual battery cells to form a high-capacity battery pack. These interconnections ensure efficient current flow and maintain the overall integrity and performance of the battery pack. The reliability and quality of these interconnects directly affect the battery’s efficiency, safety, and lifespan in EVs application.