Sugarcane bagasse (SCB), an agro-industrial byproduct generated by a sugar mill, holds a substantial carbohydrate content of around 70 wt.%, comprising cellulose and hemicellulose. Saccharification plays a pivotal role in the conversion of SCB into second-generation (2G)-ethanol and valuable compounds, which is significantly aided by thermochemical pretreatments. In this study, SCB underwent diluted sulfuric acid pretreatment (2% H₂SO₄, 80 rpm, 200 °C, 20 min), resulting in the removal of 77.3% of the xylan. The hemicellulosic hydrolysate was analyzed to identify the sugars and degraded products acting as microbial inhibitors. The acid hydrolysate showed a xylose yield of 68.0% (16.4 g/L) and a yield of 3.8 g/L of acetic acid. Afterward, the hemicellulosic hydrolysate was concentrated 2.37 times to obtain a xylose-rich stream (39.87 g/L). The sequential detoxification, employing calcium oxide and activated carbon, removed the inhibitory compounds, including acetic acid, while preserving the xylose at 38.10 g/L. The enzymatic saccharification of cellulignin at 5% and 10% of the total solids (TSs) yielded comparable reducing sugar (RS) yields of 47.3% (15.2 g/L) and 47.4% (30.4 g/L), respectively, after 96 h, employing a 10 FPU/g enzyme loading of Cellic^® CTec3 (Novozymes Inc. Parana, Brazil). In summary, these findings outline an integrated green chemistry approach aimed at addressing the key challenges associated with pretreatment, concentration, detoxification, and enzymatic hydrolysis to produce fermentable sugars.

Lasiodiplodan, a (1→6)-β-d-glucan, is an exopolysaccharide with high commercial value and many applications in food, pharmaceuticals, and cosmetics. Current industrial production of β-glucans from crops is mostly by chemical routes generating hazardous and toxic waste. Therefore, alternative sustainable and eco-friendly pathways are highly desirable. Here, we have studied the lasiodiplodan production from sugarcane bagasse (SCB), a major lignocellulosic agricultural residue, by Lasiodiplodia theobromae CCT 3966. Lasiodiplodan accumulated on SCB hydrolysate (carbon source) supplemented with soybean bran or rice bran (nitrogen source) was 16.2 [6.8 × 10³ Da] and 22.0 [7.6 × 10³ Da] g/L, respectively. Lasiodiplodan showed high purity, low solubility, pseudoplastic behavior and was composed of glucose units. Moreover, the exopolysaccharides were substantially amorphous with moderate thermal stability and similar degradation temperatures. To our knowledge, this is the first report on the highest production of SCB-based lasiodiplodan to date. L. theobromae, as a microbial cell factory, demonstrated the commercial potential for the sustainable production of lasiodiplodan from renewable biomass feedstock.

This study examines the effect of surfactant-enhanced enzymatic hydrolysis on eucalyptus Kraft pulps produced under high (CPHA) and mild (CPMA) alkali conditions to optimize saccharification and sugar yield. Compositional analysis revealed an increase in glucan content, from 40% in untreated eucalyptus to 70.1% in CPHA. Both pulps were hydrolyzed using Cellic^® CTec3 HS enzyme (Novozymes). A 2² factorial design revealed maximum sugar conversion (~100%) with enzyme loading of 10 FPU/g carbohydrate and 10% (w/v) solids. Tween 20 significantly boosted hydrolysis in CPMA, increasing reducing sugars from 42 g/L to 65 g/L and efficiency from 59.6% to 92.2% within 6 h. By contrast, Tween 80 and PEG 400 showed limited effects on CPMA. Surfactants mitigated lignin–enzyme interactions, especially in CPMA, as higher lignin content restricted hydrolysis efficiency. Phenolic content in the hydrolysates revealed that Tween 80 increased the release of inhibitory compounds, while Tween 20 kept phenolic levels lower. Overall, Tween 20 improved sugar yields and hydrolysis efficiency even with moderate lignin removal during kraft pretreatment, highlighting its potential to reduce enzyme loading and costs in industrial biorefineries. This study underscores the importance of optimizing surfactant selection based on biomass composition for effective enzymatic hydrolysis for cellulosic sugar recovery.