This study investigates wellbore stability in ultra-deep extended-reach wells (ERWs) in the East China Sea, where perforated pipes (a type of screen completion) are commonly used to support wellbore walls and prevent collapse. Cost constraints sometimes lead to the omission of this support, yet significant wellbore collapse is rarely observed. The instability is primarily attributed to variations in production pressure differences. A predictive model for critical pressure difference was developed based on immersion experiments and single-triaxial rock mechanics tests. The results from immersion tests revealed that, in water-bearing strata, the critical pressure difference decreased significantly, drop-ping by 20.07% after two days of rock core immersion and by 28.35% after seven days. Key factors influencing this difference, such as well inclination, rock cohesion, internal friction angle, Poisson’s ratio, and Biot coefficient, were identified. As production continues, pore pressure depletion reduces this difference, particularly when pore pressure falls below 23.5 MPa, leading to wellbore instability. On-site validation in three ultra-deep ERWs showed that the model’s predictions aligned well with actual conditions, with a confidence interval analysis further validating the model’s accuracy. The proposed model provides valuable guidance for future ultra-deep well development in the East China Sea.
To address the large deviation in annular trapped pressure prediction during testing and production stages of deepwater high-temperature and high-pressure wells, conventional models neglect the elastic uplift effect of the wellhead. This study overcomes the limitations of the plane strain model and establishes a three-dimensional thermos–hydro–mechanical coupled annular pressure prediction model based on the longitudinal stiffness constraint of the subsea wellhead. The deepwater wellbore–formation system is treated as a composite elastic structure. A generalized plane strain assumption is introduced to define the elastic boundary conditions and longitudinal segmentation characteristics of the wellhead. Based on generalized Hooke’s law, the three-dimensional stress–strain constitutive equation of casing is modified. A displacement model incorporating axial–radial coupling is derived, and an equivalent longitudinal stiffness coefficient of the wellhead is introduced. A coupled axial force equilibrium equation and a three-dimensional annular volume compatibility equation are established. Considering multi-annulus coupling, a volume compatibility matrix equation is formulated, and a successive approximation iterative algorithm with a relaxation factor is developed. Using a deepwater high-temperature, high-pressure gas well in the South China Sea as a case study, the effects of wellhead stiffness, free section length, and annular temperature rise on annular pressure are investigated via a single-variable method and compared with traditional rigid models. Results show that the subsea wellhead exhibits elastic uplift behavior. Its longitudinal stiffness has a reverse S-shaped nonlinear influence on annular pressure. Increasing the free section length significantly reduces annular pressure. The proposed model predicts values 17–21% lower than traditional rigid models, providing a more realistic representation of annular pressure evolution. The findings offer theoretical support and engineering guidance for deepwater well integrity design and annular pressure risk management.
Conventional depletion development and waterflooding are often ineffective in tight oil reservoirs because of their ultra-low permeability, complex fracture–matrix architecture, and limited fluid mobility. Although inter-fracture CO2 flooding has demonstrated considerable potential for enhanced oil recovery (EOR), the coupled effects of key operational parameters on reservoir pressure evolution, fracture–matrix mass transfer, and oil mobilization remain inadequately understood. In this study, a multi-component compositional simulation model, constrained by detailed geological characterization and calibrated through production history matching of the Yuan 284 block in the Changqing Oilfield, was developed to systematically evaluate the effects of CO2 injection rate, injection–production time ratio, and shut-in duration on recovery performance and reservoir response. The results show that increasing the CO2 injection rate from 1000 to 50,000 m3/d improves the recovery factor from 40.49% to 49.90%; however, the incremental recovery gain decreases markedly beyond 30,000 m3/d, which is aggravated by enhanced gas channeling through high-conductivity fracture pathways. Analysis of the injection–production time ratio indicates that an optimal ratio of 0.50 provides the best balance between reservoir energy replenishment and oil displacement efficiency, whereas excessively small ratios result in insufficient pressure support and reduced recovery. In contrast, extending the shut-in duration consistently lowers recovery performance by weakening fracture–matrix mass transfer and promoting pressure dissipation, demonstrating that immediate production following injection is more effective than prolonged soaking under the investigated conditions. The optimized operating scheme yields a recovery factor of 48.87%, substantially exceeding the representative waterflooding recovery level of 35.20%. These findings clarify the mechanisms controlling pressure maintenance, CO2 utilization efficiency, and volumetric sweep during inter-fracture asynchronous CO2 flooding, and provide both theoretical insights and practical guidance for the efficient development of ultra-low-permeability fractured tight oil reservoirs.
To improve the bending resistance and support the domestic development of deepwater subsea wellhead equipment, a three-dimensional finite element model (FEM) of the SXW-15 subsea wellhead system was established in ANSYS Workbench considering contact nonlinearity and rigid-locking mechanisms. Based on representative deepwater drilling and completion conditions, the effects of the friction coefficient, locking preload, blowout preventer (BOP)/lower marine riser package (LMRP) top load, casing hanger internal pressure, and tubing load on the ultimate bending capacity of the system were systematically investigated. The results show that the bending capacity increases with increasing friction coefficient and locking preload, whereas it decreases with increasing top load and tubing weight. The internal pressure of the casing hanger exhibits a pronounced nonlinear influence on the bending resistance, and the maximum bending capacity occurs at an internal pressure of approximately 4000 psi. Based on the mechanical analysis, several innovative designs were proposed, including a layered load-bearing structure, a gravity-set metal sealing assembly, a self-supporting rigid-locking mechanism, and an integrated multifunctional tool system, aiming to improve load-transfer efficiency, connection stiffness, and high-pressure sealing stability. Land-based testing and offshore field applications were subsequently conducted to verify the engineering applicability of the system. The subsea wellhead system with innovative designs maintained satisfactory structural integrity and sealing reliability under conditions of 15,000 psi internal pressure and 12.7 million lb axial load. Good agreement was obtained between finite element predictions and field test results. The present study provides theoretical support and guidance for the structural designs and engineering applications of deepwater subsea wellhead systems.
This study quantitatively investigates the coupled effects of curing temperature and slurry density on the early-age acoustic maturation of ultra-low-density Hollow Glass Microsphere (HGM)-modified oil well cement systems, addressing the critical challenge of determining reliable sonic logging timing under lightweight cementing conditions. Longitudinal wave velocity evolution was systematically characterized across a broad thermo–density domain, revealing a consistent three-stage acoustic trajectory comprising percolation-driven acceleration, transition-controlled consolidation, and acoustic stabilization. The results demonstrate that curing temperature primarily regulates the kinetic rate of acoustic maturation through hydration activation, whereas slurry density modulates the initial structural configuration, HGM-induced acoustic impedance heterogeneity, and development of effective solid connectivity. A derivative-based dual-criterion approach was proposed to define the optimal sonic logging time based on intrinsic acoustic stabilization behavior rather than conventional empirical strength-based thresholds. Furthermore, a thermo–density coupled semi-empirical model incorporating Arrhenius-type thermal activation and density-dependent structural effects was developed, providing reliable prediction of sonic logging timing with clear physical interpretability. The model captures the nonlinear interaction between thermal activation and structural constraints, revealing that acoustic maturation is accelerated under elevated-temperature and higher-density conditions but substantially delayed under low-temperature and ultra-low-density scenarios. This study establishes a physics-informed temperature–density–acoustic coupling framework that links hydration-controlled structural evolution with sonic logging optimization, providing a rational basis for improving cement bond evaluation reliability and operational efficiency under challenging wellbore conditions.
To address the severe shielding of conventional electromagnetic signals by metallic pipelines and the inherent design trade-off under fixed-voltage excitation, whereby increasing coil size suppresses current and limits magnetic field intensity, this study proposes an independently parallel-fed multistage coil enhancement scheme for the transmitter of through-wall magnetic induction communication. Based on electromagnetic theory and COMSOL6.3 simulations, a coupled analysis framework for multistage coils was established to systematically evaluate the effects of axial partitioning, radial partitioning, nonuniform turn allocation, and magnetic-core loading on branch-current amplitude and phase consistency as well as spatial magnetic field intensity. The results show that, under in-phase, equal-frequency excitation, the resultant magnetic field intensity increases approximately linearly with the number of partitions. The partition scheme significantly alters the mutual inductance distribution among sub-coils, thereby affecting current synchronization and magnetic field synthesis efficiency. The introduction of a high-permeability magnetic core markedly improves the amplitude and phase consistency of the radially partitioned structure and enhances output stability. Considering magnetic field output, current synchronization, and engineering feasibility, the axial–radial hybrid four-partition structure with a magnetic core was identified as the preferred configuration. These findings provide a theoretical basis and structural guidance for transmitter design in low-frequency through-wall magnetic induction communication under metallic shielding conditions.