Shear horizontal (SH) ultrasound guided waves are being used in an increasing number of non-destructive testing (NDT) applications. One advantage SH waves have over some wave types, is their ability to propagate around curved surfaces with little energy loss; to understand the geometries around which they could propagate, the wave reflection must be quantified. A 0.83mm thick aluminium sheet was placed in a bending machine, and a shallow bend was introduced. Periodically-poled magnet (PPM) electromagnetic acoustic transducers (EMATs), for emission and reception of SH waves, were placed on the same side of the bend, so that reflected waves were received. Additional bending of the sheet demonstrated a clear relationship between bend angles and the reflected signal. Models suggest that the reflection is a linear superposition of the reflections from each bend segment, such that sharp turns lead to a larger peak-to-peak amplitude, in part due to increased phase coherence.

A surface crack, close to a small, well-defined heated spot, impedes lateral heat flow and produces alterations in the shape of the thermal spot image that can be monitored by thermography. Spot heating has been achieved using both cw and pulsed laser beam illumination on stainless steel and titanium samples and the technique has been found to be successful for determining the location of fatigue cracks. When using a pulsed laser beam one can also simultaneously generate wideband ultrasonic signals in the sample; this can be used to detect the presence of surface and sub-surface defects in the sample. Results are presented that have been obtained using a fixed camera and cw laser beam position with the sample being moved through the field of view of the camera. Results are also presented using a fixed camera and sample, with a raster scanned cw or pulsed lasers beam moving across the sample. A demonstration of how a non-contact ultrasonic measurement can be performed simultaneously is presented. Thermal imaging results obtained using cw laser beam heating close to a surface crack are compared with predictions made using a preliminary 2D numerical model.

A phased electromagnetic acoustic transducer (EMAT) array system has been developed for detection and characterisation of surface breaking defects. An array of four linear coils which are individually controlled are used to generate a Rayleigh wave. The high current electronics combined with the coil designs enables the array to generate either narrowband or broadband signals, and controlling the phase delay between the channels makes it possible to change the ultrasound wavelength without requiring the physical separation of the coils to be changed. Experimental results show that the four-coil phased array is able to generate a wavelength range from 3.0 mm to 11.7 mm. Surface breaking defects were characterised using a transmit-receive set-up with a broadband EMAT detector being used to detect the Rayleigh wave. Machined surface slots with different depths were used for technique validation. The results show that the array is sensitive to surface defects and that a wide depth sensitivity range for defect sizing can be easily achieved by applying phasing to tune the wavelength of operation. A large increase in detection flexibility is immediately shown.

Unidirectional ultrasonic guided waves (UGWs) play a crucial role in the nondestructive testing and evaluation (NDT&E) domains, offering unique advantages in detecting material defects, evaluating structural integrity, and improving the accuracy of thickness measurements. This review paper thoroughly studies the state of the art of unidirectional UGWs before presenting a comprehensive review of the foundational mathematical principles of unidirectional UGWs, focusing on the recent advancements in their methodologies and applications. This review introduces ultrasonic guided waves and their modes before looking at mode excitability and selectivity, signal excitation, and mechanisms used to generate and receive guided waves unidirectionally. This paper outlines the applications of unidirectional UGWs to reflect their effectiveness, for instance, in measuring thickness and in identifying defects such as cracks and corrosion in pipelines, etc. The paper also studies the challenges associated with unidirectional UGW generation and utilisation, such as multi-mode and side lobes. It includes a review of the literature to mitigate these challenges. Finally, this paper highlights promising future perspectives and develops directions for the technique. This review aims to create a useful resource for researchers and practitioners to comprehend unidirectional ultrasonic guided waves’ capabilities, challenges, and prospects in NDT&E applications.

Shear horizontally (SH) guided waves, generated by periodic permanent magnet arrays, have been used previously in nondestructive evaluation of metal plates and pipes. When an SH guided wave interacts with a defect or a change in sample thickness, the incident SH wave may undergo mode conversion. Analysis of mode conversion is complicated, due to the interference of several propagating modes in the received signal that can often temporally overlap. This paper proposes a mode selection technique to help understand the interaction of SH guided waves with changes in sample thickness. Using an understanding of the propagation characteristics of the guided waves, SH guided waves are sequentially generated and detected on both surfaces of the plate, capturing four distinct waveforms. By superposition of the detected signals, symmetric modes can be clearly separated from antisymmetric modes in the processed received signals. For this method to work well, the transducers used should have very similar responses and be precisely positioned on exactly opposite positions either side of the plate. Finite element simulations are also performed, mirroring the experimental measurements, and the results correlate well with the experimental observations made on an 8-mm-thick plate with a region of simulated wall thinning machined into the sample.