Unidirectional ultrasonic guided waves (UGWs) play a crucial role in the nondestructive testing and evaluation (NDT&E) domains, offering unique advantages in detecting material defects, evaluating structural integrity, and improving the accuracy of thickness measurements. This review paper thoroughly studies the state of the art of unidirectional UGWs before presenting a comprehensive review of the foundational mathematical principles of unidirectional UGWs, focusing on the recent advancements in their methodologies and applications. This review introduces ultrasonic guided waves and their modes before looking at mode excitability and selectivity, signal excitation, and mechanisms used to generate and receive guided waves unidirectionally. This paper outlines the applications of unidirectional UGWs to reflect their effectiveness, for instance, in measuring thickness and in identifying defects such as cracks and corrosion in pipelines, etc. The paper also studies the challenges associated with unidirectional UGW generation and utilisation, such as multi-mode and side lobes. It includes a review of the literature to mitigate these challenges. Finally, this paper highlights promising future perspectives and develops directions for the technique. This review aims to create a useful resource for researchers and practitioners to comprehend unidirectional ultrasonic guided waves’ capabilities, challenges, and prospects in NDT&E applications.

Shear horizontally (SH) guided waves, generated by periodic permanent magnet arrays, have been used previously in nondestructive evaluation of metal plates and pipes. When an SH guided wave interacts with a defect or a change in sample thickness, the incident SH wave may undergo mode conversion. Analysis of mode conversion is complicated, due to the interference of several propagating modes in the received signal that can often temporally overlap. This paper proposes a mode selection technique to help understand the interaction of SH guided waves with changes in sample thickness. Using an understanding of the propagation characteristics of the guided waves, SH guided waves are sequentially generated and detected on both surfaces of the plate, capturing four distinct waveforms. By superposition of the detected signals, symmetric modes can be clearly separated from antisymmetric modes in the processed received signals. For this method to work well, the transducers used should have very similar responses and be precisely positioned on exactly opposite positions either side of the plate. Finite element simulations are also performed, mirroring the experimental measurements, and the results correlate well with the experimental observations made on an 8-mm-thick plate with a region of simulated wall thinning machined into the sample.

Shear horizontal (SH) waves are commonly generated by periodic permanent magnet (PPM) electromagnetic acoustic transducers (EMATs) in metallic media. Conventional PPM EMATs generate ultrasonic waves, which simultaneously propagate both forward and backward. This can be an undesirable characteristic, since the backward wave can be eventually reflected, reaching the receiver transducer where it can mix with the signal of interest. This limitation can be overcome using two side-shifted PPM arrays and racetracks coils to generate SH waves in a single direction. That design relies on the EMAT wavefront diffraction to produce constructive and destructive interference, but produces unwanted backward traveling sidelobes. Here, we present a different design, which uses a conventional PPM array and a dual linear-coil array. The concept was numerically simulated, the main design parameters were assessed and the unidirectional EMAT was experimentally evaluated on an aluminum plate, generating the SH0-guided wave mode nominally in a single direction. The amplitude ratio of the generated waves at the enhanced to the weakened side is above 20 dB. Since the wavefronts from the two sources are perfectly aligned, no obvious backward sidelobes are present in the acoustic field, which can significantly reduce the probability of false alarm of an EMAT detection system.

The propagation speed of ultrasonic waves in pre-stressed media can be evaluated either at the natural or initial frames of reference. In this paper general equations that can be applied to the partial wave technique are presented in order to obtain the dispersion spectra of acoustoelastic Lamb waves in anisotropic plates in either frame of reference. Employing these equations, dispersion curves for the fundamental modes in a pre-stressed transversely isotropic aluminum plate were numerically obtained in both reference frames under longitudinal and transverse loading with the material transverse axis along each of the Cartesian directions, as well as the propagation along a non-principal direction. Results confirm that due to the material natural anisotropy, the speed variation depends not only on the pre-stress direction but also on the material orientation as well as on the polarization of the propagating mode. Similar to bulk waves, the relationship between the speed at the natural and initial frames is a function of the load direction.