In particular locations of the high-speed track, the worn wheel profile matched up with the worn rail profile will lead to an extremely high-conicity wheel–rail contact. Consequently, the bogie hunting instability arises, which further results in the so-called carbody shaking phenomenon. In this paper, the carbody elastic vibrations of a high-speed vehicle in service are firstly introduced. Modal tests are conducted to identity the elastic modes of the carbody. The ride comfort and running safety indices for the tested vehicle are evaluated. The rigid–flexible coupling dynamic model for the high-speed passenger car is then developed by using the FE and MBS coupling approach. The rail profiles in those particular locations are measured and further integrated into the simulation model to reproduce the bogie hunting and carbody elastic vibrations. The effects of wheel and rail wear on the vehicle system response, e.g. wheelset bifurcation graph and carbody vibrations, are studied. Two improvement measures, including the wheel profile modification and rail grinding, are proposed to provide possible solutions. It is found that the wheel–rail contact conicity can be lowered by decreasing wheel flange thickness or grinding rail corner, which is expected to improve the bogie hunting stability under worn rail and worn wheel conditions. The carbody elastic vibrations caused by bogie hunting instability can be further restrained.

Track irregularity from rail alternate side wear is manifested as uneven rail wear waveforms alternating in the left and right rails with equal intervals, which will cause carbody sway behaviour of railway vehicles and greatly influences the passenger comfort. In this work, the carbody sway behaviour and mechanism due to track irregularity from rail alternate side wear and possible solutions to this issue were studied by the field testing and numerical calculation approaches. First, the carbody sway of an urban rail transit train is introduced with full-scale field tests, through which the rail alternate side wear is characterized and the formatted track irregularity are presented. Then, multibody vehicle dynamic models are developed to reproduce the carbody sway behaviour induced by the track irregularity from the rail alternate side wear. The creep forces acting on the wheel and rail are preliminarily discussed to study the influence of the carbody sway on the wear of the wheel flange and the rail corner. Finally, some potential solutions, e.g. improving the damping ratio of carbody rigid mode and rail grinding, are proposed to relieve this issue. It is concluded that an increased damping ratio of the carbody mode can alleviate the carbody sway and wheel–rail interactions, while properly maintaining track conditions can improve the vehicle performance.

Low-frequency carbody swaying on China’s high-speed trains is not only an impediment to ride comfort but it may also be an operational risk under some extreme situations. To study the mechanism and mitigate the carbody swaying problem for high-speed trains, a multibody dynamics model was established based on both linear and nonlinear analyses. Whilst it is generally assumed that carbody swaying is predominantly caused by carbody hunting motion, the results in this paper has shown that, under certain boundary conditions, bogie-hunting motion can also lead to low-frequency carbody swaying. This low-frequency swaying phenomenon was also found to be caused by the excessively low wheel-rail contact or mismatched suspension parameters. Parametric optimization analysis was accordingly conducted from the perspective of the wheel-rail contact relationship and the suspension system. The analysis indicated that although optimizing the suspension parameters can meet the requirement of vehicle stability, bogie's vibration worsen when the wheel profiles wear over time. Overall, while rail reprofiling was found to be one of the fundamental solutions to mitigate carbody swaying, it is cost prohibitive for most routine operational applications. Thus, for economic considerations and the fact that low wheel-rail contact conicity is also a contributing factor to carbody swaying, vehicles with worn wheels can also be operated on the rail line, which was successfully verified by the field data presented in this paper.