This paper presents a comprehensive investigation of the optimal design of an interior permanent magnet synchronous motor (IPMSM) for electric vehicles (EVs), utilizing the hybrid artificial bee colony algorithm–support vector machine (HAS) algorithm. The performance of the drive motor is a crucial determinant of the overall vehicle performance, particularly in EVs that rely solely on a motor for propulsion. In this context, interior permanent magnet synchronous motors (IPMSMs) offer a compelling choice due to their high torque density, wide speed range, superior efficiency, and robustness. However, accurate analysis of the nonlinear characteristics of IPMSMs necessitates finite element analysis, which can be time-consuming. Therefore, research into methods for deriving an optimal model with minimal computation is of significant importance. The HAS is a powerful multimodal optimization technique that is capable of exploring several optimal solutions. It enhances the navigation capability by combining the artificial bee colony algorithm (ABC) with the kernel support vector machine (KSVM). Specifically, the algorithm improves the search ability by optimizing the movement of bees in each region generated by the KSVM. Furthermore, hybridization with the Nelder–Mead method ensures accurate and quick convergence at pointers discovered in the ABC. To demonstrate the effectiveness of the proposed algorithm, this study compared its performance with a conventional algorithm in two mathematical test functions, verifying its remarkable performance. Finally, the HAS algorithm was applied to the optimal design of the IPMSM for EVs. Overall, this paper provides a thorough investigation of the application of the HAS algorithm to the design of IPMSMs for electric vehicles, and its application is expected to benefit from the combination of machine-learning techniques with various other optimization algorithms.
We report the use of four-layer graphene (4LG) as a highly reliable transparent conductive electrode (TCE) for polymer-dispersed liquid crystal (PDLC)-based smart window devices. The adhesion between 4LG and the substrate was successfully improved through a water-induced interface-cleaning (WIIC) process. We compared the performance of a device with a WIIC-processed 4LG electrode with that of devices with a conventional indium tin oxide (ITO) electrode and a 4LG electrode without a WIIC. With the application of the WIIC process, the PDLC smart window with a 4LG electrode exhibited reduced turn-on voltage and haze compared to 4LG without the WIIC process and characteristics comparable to those of the ITO electrode. The WIIC-processed 4LG electrode demonstrated enhanced electrical properties and better optical performance, leading to improved device efficiency and reliability. Furthermore, our study revealed that the WIIC process not only improved the adhesion between 4LG and the substrate but also enhanced the compatibility and interfacial interactions, resulting in the superior performance of the smart window device. These findings suggest that 4LG with WIIC holds great promise as a transparent conductive electrode for flexible smart windows, offering a cost-effective and efficient alternative to conventional ITO electrodes.
This paper proposes a design process that combines an initial electromagnetic design using analytical techniques with an optimal design based on a multi-objective optimization algorithm, aiming to reduce the design cost of an axial flux permanent magnet motor for urban air mobility traction. In the initial design step, key parameters are determined using an analytical method, followed by a detailed design that accounts for magnetic saturation. Design variables with significant impact on performance are selected, and an optimal design is conducted using a multi-objective optimization algorithm. The analytical method employs the space harmonic method to calculate the motor’s magnetic field distribution using Fourier series, while the conformal mapping method considers the slot effect by incorporating it into the air gap flux density. The Quasi-3D method approximates 3D analysis with multiple 2D analyses, enabling rapid evaluation of various models. The optimization algorithm reduces computational time by constructing a meta-model using a kriging function, which enables direct addition of solutions within the objective function area, thereby avoiding repeated evaluations of the actual objective function. Finally, a prototype motor was fabricated and tested to validate the proposed process. The experimental results showed strong agreement with the simulation outcomes, confirming the accuracy and applicability of the proposed design approach.
As the drone industry expands rapidly, the demand for high-performance propulsion systems with high power density, superior energy efficiency, and lightweight characteristics has grown significantly. Outer-rotor permanent magnet synchronous motors (OR-PMSMs) are particularly well-suited for drone propulsion, due to their superior torque density and efficient thermal management, compared to inner-rotor structures. However, achieving accurate performance prediction during the initial design phase remains challenging due to complex electromagnetic phenomena. This paper proposes an analytical methodology using the subdomain method to evaluate the electromagnetic performance of OR-PMSMs, specifically accounting for slotting effects caused by stator geometry. Rather than focusing on complex optimization algorithms, this study prioritizes comprehensive performance evaluation and experimental validation. Key electromagnetic parameters and circuit constants—including air-gap flux density, back-EMF, winding resistance, inductance, and electromagnetic torque—are calculated efficiently using the proposed analytical model. To complement the limitations of analytical formulation regarding core saturation and flux leakage, the finite element method (FEM) is conducted for comparative evaluation. Furthermore, a physical prototype of the OR-PMSMs for drone propulsion was fabricated, and experimental tests were performed to validate the analytical and numerical results. The analytical predictions demonstrate strong agreement with both the FEM simulations and experimental measurements, confirming the accuracy and reliability of the proposed framework. Consequently, this study addresses the inherent constraints of conventional analytical methods and provides a computationally efficient, yet precise, evaluation procedure, serving as valuable baseline data for the design and development of high-efficiency, lightweight drone propulsion motors.
We report the use of four-layer graphene (4LG) as a highly reliable transparent conductive electrode (TCE) for polymer-dispersed liquid crystal (PDLC)-based smart window devices. The adhesion between 4LG and the substrate was successfully improved through a water-induced interface-cleaning (WIIC) process. We compared the performance of a device with a WIIC-processed 4LG electrode with that of devices with a conventional Indium tin oxide (ITO) electrode and a 4LG electrode without a WIIC. With the application of the WIIC process, the PDLC smart window with a 4LG electrode exhibited reduced turn-on voltage and haze compared to 4LG without the WIIC process and characteristics comparable to those of the ITO electrode. Based on our observations, we conclude that 4LG with WIIC is a promising TCE for flexible smart windows.
An interior permanent magnet synchronous motor (IPMSM) rotor equipped with a carbon-fiber-reinforced plastic (CFRP) sleeve, based on an electromagnetic–mechanical coupled analysis approach, was designed and analyzed. As the demand for high-speed traction motors increases, addressing the excessive rotor stress caused by higher rotational speeds has become critical. To mitigate this issue, a CFRP sleeve is used to enhance mechanical strength while minimizing the impact on electromagnetic performance. However, the introduction of the CFRP sleeve increases design complexity because of changes in air gap length and structural constraints. The crucial considerations required in the design and manufacturing processes, including tradeoffs between mechanical integrity and magnetic performance, are discussed. The proposed design methodology differentiates the rotor structure from conventional IPMSMs, offering a viable solution for high-speed, high-power-density motor applications.