The flexibility of thermoelectric generators (TEGs) is important for low-contact thermal resistance to curved heat sources. However, approaches that depend on soft materials, which are used in most existing studies, have the problem of low performance in terms of the substrate’s thermal conductivity and the thermoelectric conversion efficiency of the thermoelectric (TE) elements. In this study, we propose a method to fabricate “Origami-TEG”, a TEG with an origami structure that enables both flexibility and the usage of high-performance rigid materials by self-folding. By applying the principle of the linkage mechanism to self-folding, we realized a fabrication process in which the TE element-mounting process and the active-material-addition process were separated in time. The fabricated origami-TEG showed similar internal resistance and maximum output power when attached to heat sources with flat and curved surfaces. Furthermore, it exhibited high-performance stability against both stretching and bending deformations.

We propose a method for increasing power extraction from a thermoelectric generator (TEG) by switching between series/parallel circuit configurations of thermoelectric elements, which can adjust the internal impedance of the TEG. The power characteristics of the TEG can be adjusted to the load characteristics of the connected device and the relevant ambient temperature. In this paper, we analyzed the change in the TEG characteristics with the series/parallel switching function. We evaluated the power supply to the connected devices at different ambient temperatures and different series/parallel configurations and confirmed that the extracted power could be increased. By theoretically analyzing the circuit configuration of the thermoelectric devices, the switching required to improve the power extraction, and the temperature difference at which switching occurred, we devised a design method for a TEG with circuit switching in order to increase power extraction with any device. We demonstrated the configuration of switching by using a system in which a TEG supplied power to an external wireless transmitter circuit. In this system, the optimal configuration differed at temperature differences of 3.0 K and 4.0 K. At a temperature difference of 3.0 K, the 2-series/1-parallel configuration provided 10% more power to the external circuit than the 1-series/2-parallel configuration. On the other hand, at the temperature difference of 4.0 K, the 1-series/2-parallel configuration provided 23% more power than the 2-series/1-parallel configuration.

The objective of our research is to improve the power generation of a thermoelectric generator (TEG) using a single-walled carbon nanotube (SWCNT) sheet by applying the out-of-plane deformation of a slitted kirigami structure. In order to obtain a large amount of power from a TEG using a thin-film thermoelectric (TE) element such as a SWCNT sheet, it is necessary to generate a large temperature difference in the in-plane direction of the thin-film TE element. However, it is difficult to realize a large temperature difference when the thin-film TE element is in contact with a heat source due to the need for a layer with high heat insulation. In this research, we proposed and fabricated a TEG with the out-of-plane deformation of a kirigami structure with slits using a p-n patterned SWCNT sheet as the thin-film TE material and evaluated the open circuit voltage with respect to the out-of-plane deformation and the number of TE elements. As a result, the output performance of SWCNT TEG was clarified when the out-of-plane deformation and the number of TE element pairs were varied.