Visual inspection remains a cornerstone of quality control in welded structures, yet manual evaluations are inherently constrained by subjectivity, inconsistency, and limited scalability. This study presents WeldVGG, a deep learning-based visual inspection model designed to automate weld defect classification using radiographic imagery. The proposed model is trained on the RIAWELC dataset, a publicly available collection of X-ray weld images acquired in real manufacturing environments and annotated across four defect conditions: cracking, porosity, lack of penetration, and no defect. RIAWELC offers high-resolution imagery and standardized class labels, making it a valuable benchmark for defect classification under realistic conditions. To improve trust and explainability, Grad-CAM++ is employed to generate class-discriminative saliency maps, enabling visual validation of predictions. The model is rigorously evaluated through stratified cross-validation and benchmarked against traditional machine learning baselines, including SVC, Random Forest, and a state-of-the-art architecture, MobileNetV3. The proposed model achieves high classification accuracy and interpretability, offering a practical and scalable solution for intelligent weld inspection. Furthermore, to prove the model’s ability to generalize, a test on the GDXray was performed, yielding positive results. Additionally, a Wilcoxon signed-rank test was conducted separately to assess statistical significance between model performances.
The effectiveness of a comprehensive maintenance and reliability management process can be assessed through an in-depth analysis of various factors that collectively represent the maintenance contribution to the operational and production processes of an industrial asset. There are no simple formulas for designing an integrated maintenance and reliability model within an asset management framework (in accordance with the ISO 55001 standard), nor are there fixed or universal rules that apply equally to all production assets over time. In light of this, the primary goal of this article is to provide an overview of the implementation project of the AMORMS (Asset Management, Operational Reliability and Maintenance Survey), based on the maintenance management model (MMM) developed by INGEMAN, at the SINEA PERU plant, a leading company in Latin America specializing in the industrial production of recycled plastic containers for commercial beverages (PET preforms—Polyethylene Terephthalate). Lastly, the article outlines the recommendations and high-impact action plans that will support SINEA PERU in strengthening the efficiency of its maintenance and reliability management processes while effectively optimizing the value of its industrial assets throughout its life cycle.
The effectiveness of a comprehensive maintenance and reliability management process can be assessed through an in-depth analysis of various factors that, collectively, represent the maintenance contribution to the operational and production processes of an industrial asset. There are no simple formulas for designing an integrated maintenance and reliability model within an asset management framework (in accordance with the ISO 55001 standard), nor are there fixed or universal rules that apply equally to all production assets over time. In light of this, the primary goal of this article is to provide an overview of the implementation project of the AMORMS (Asset Management, Operational Reliability Survey), based on the Mainte-nance Management Model (MMM) developed by INGEMAN, at the SINEA PERÚ plant, a leading company in Latin America specializing in the industrial production of recycled plastic containers for commercial beverages (PET preforms - Polyethylene Terephthalate). Lastly, the article outlines the recommendations and high-impact action plans that will support SINEA PERÚ in strengthening the efficiency of its maintenance and reliability management process-es, while effectively optimizing the value of its industrial assets throughout their life cycle.