Benefiting from its high thermal conductivity, simple structure, and light weight, the pulsating heat pipe (PHP) can meet the requirements for high efficiency, flexibility, and low cost in industrial heat transfer applications such as aerospace detector cooling and vehicle thermal management. Compared to a PHP working at room temperature, the mechanism of a PHP with hydrogen as the working fluid differs significantly due to the unique thermal properties of hydrogen. In this paper, a two-dimensional model of a hydrogen PHP with a filling ratio of 51% was established to study the flow characteristics and thermal performance. The volume of fluid (VOF) method was used to capture the phase distribution and interface dynamics, and the Lee model was employed to account for phase change. To validate the model, a comparison was conducted between the simulation results and experimental data obtained in our laboratory. The simulation results show that the pressure and temperature errors were within 25% and 5%, respectively. Throughout a pressure oscillation cycle, the occurrence of uniform flow velocity, acceleration, and flow reversal can be attributed to the changes in the vapor–liquid phase distribution resulting from the effect of condensation and evaporation. In addition, when the fluid velocity was greater than 0.6 m/s, dynamic contact angle hysteresis was observed in the condenser. The results contribute to a deeper understanding of the flow and heat transfer mechanism of the hydrogen PHPs, which have not been yet achieved through visualization experiments.

Ionic polymer–metal composites (IPMC) have the advantages of a large driving mass ratio, low driving voltage, and high current sensitivity, but their low electrode continuity, low energy storage, and unclear driving response mechanisms limit further application and development. In this study, Nafion is used as the base film and metallic silver is used as the electrode material to modify IPMC electrodes. The physical and electrochemical properties of silver-based IPMC with three electrode preparation processes are tested, and the effects of different electrode preparation processes and structures on the energy storage performance and driving performance of IPMC are analyzed. The results show that the electrode coating effect of the Hot Press Chemical Plating method (HPCP) is good and maintains better continuity, and the formed layer electrode can improve the energy storage performance of IPMC, and the enhancement of energy storage performance can improve the driving performance of IPMC. This study enhances the energy storage performance and driving performance of IPMC from the perspective of electrode process and structure and provides a basis for the study of the enhancement of energy storage performance of IPMC by the HPCP electrode preparation process.

Ionic polymer–metal composites consist of an ion-conducting polymer–gel membrane sandwiched between two flexible electrodes, representing a class of soft electroactive materials capable of large deformation under low voltage. The gel membrane, swollen with solvent, facilitates ion migration under an electric field, enabling actuation. Tailoring the interfacial architecture between the electrode and the polymer–gel membrane is pivotal for advancing high-performance IPMC actuators. This study presents a comparative investigation of three core–shell nanocomposite electrodes, fabricated via in situ polymerization, for IPMC applications. Among these, the polyaniline-coated multi-walled carbon nanotube composite exhibits a deliberately designed hierarchical structure, with a specific surface area of 32.345 m²·g⁻¹ and a conductive doped polyaniline shell, as confirmed through XPS analysis. This optimized interface enables superior charge storage and transport, endowing the corresponding electrode with a specific capacitance of 40.28 mF·cm⁻² at 100 mV·s⁻¹—3.2 times greater than that of conventional silver-based electrodes—along with a reduced sheet resistance. When integrated with a Nafion ion–gel membrane, the PANI@MWCNT electrode achieves a 67% increase in force density and a larger displacement output compared to standard devices, directly correlated with its enhanced electrical and electrochemical properties. This work highlights the critical role of core–shell interfacial engineering in governing electromechanical performance at the electrode–gel interface and offers a practical design strategy for developing high-performance, cost-effective IPMC actuators for soft robotics, flexible electronics, and related applications.