Two novel sulfonated diamine isomers, 2,2′-bis(3-sulfopropoxy)benzidine (2,2′-BSPB) and 3,3′-bis(3-sulfopropoxy)benzidine (3,3′-BSPB), were successfully synthesized and the highly sulfonated polyimides (SPIs) with sulfonic acid groups in the side chains were prepared from 1,4,5,8-naphthalenetetracarboxylic dianhydride (NTDA) and BSPB monomers. Transmission electron microscopy (TEM) analysis revealed that these side-chain-type SPI membranes have a microphase-separated structure composed of hydrophilic side chain domains and hydrophobic polyimide main chain domains. They showed high proton conductivities similar to or higher than those of Nafion 117 in the high relative humidity range (>70% RH). The proton conducting behavior was analyzed by percolation theory. Despite their high ion exchange capacity (IEC = 2.89 meq. g−1) and high water uptakes, they displayed much better water stability than common sulfonated polyimides with the sulfonic acid groups directly bonded to the polymer backbone. This is probably due to the microphase-separated structure of the membrane and the strong basicity of BSPB diamine moieties resulting from the electron donating effect of the propoxy groups. The sulfopropoxy groups were stable against aging in acidic aqueous solution at 373 K. Both the polyimide membranes showed good mechanical strength under high moisture conditions (about 6 GPa at 90% RH) and displayed anisotropic membrane swelling.
Proton exchange membranes with short-pathway through-plane orientated proton conductivity are highly desirable for use in proton exchange membrane fuel cells. Magnetic field is utilized to create oriented structure in proton exchange membranes. Previously, this has only been carried out by proton nonconductive metal oxide-based fillers. Here, under a strong magnetic field, a proton-conducting paramagnetic complex based on ferrocyanide-coordinated polymer and phosphotungstic acid is used to prepare composite membranes with highly conductive through-plane-aligned proton channels. Gratifyingly, this strategy simultaneously overcomes the high water-solubility of phosphotungstic acid in composite membranes, thereby preventing its leaching and the subsequent loss of membrane conductivity. The ferrocyanide groups in the coordinated polymer, via redox cycle, can continuously consume free radicals, thus helping to improve the long-term in situ membrane durability. The composite membranes exhibit outstanding proton conductivity, fuel cell performance and durability, compared with other types of hydrocarbon membranes and industry standard Nafion® 212.