The emergence of nanotechnology and surface engineering techniques provides new opportunities for designing self-lubricant coatings with enhanced properties. In recent years, green coating technologies have played a vital role in environmental preservation. This article mainly reviews five typical types of self-lubricant coatings including MoN coatings, VN coatings, WN coatings and TMN (Transition Metal Nitride) soft-metal coatings, and DLC (Diamond-like Carbon) with lubricant agents deposited by PVD (Physical Vapor Deposition) for the demanding tribological applications, which is the latest research into the green lubricant coatings. Furthermore, it is of great significance for designing the green self-lubricant coatings to adapt the demanding tribological applications to meet the industrial requirements.
The multilayered Mo2N/Ag-SiNx self-lubricant films were designed and deposited using a DC (Direct Current) magnetron sputtering system under mixed gas atmosphere of N2 and Ar. The modulation ratio (thickness ratio of Mo2N to Ag-SiNx) was fixed at 2:1, while the modulation periods (thickness of Mo2N and its adjacent Ag-SiNx layer) were set at 20, 40, and 60 nm. The results indicated that all multilayer films, regardless of modulation period, exhibited a combination of face-centered cubic (fcc) and amorphous phases. Specifically, fcc-Mo2N was detected in the Mo2N layers, while fcc-Ag and amorphous SiNx co-existed in the Ag-SiNx layers. The multilayered architecture induced residual stress and interface strengthening, resulting in hardness values exceeding 21 GPa for all films. Compared to Mo2N and Ag-SiNx monolayer films, the multilayer structure significantly enhanced tribological properties at room temperature, particularly in terms of wear resistance. The Mo2N/Ag-SiNx multilayer films exhibit ~25% lower friction than Ag-SiNx, ~3% lower than Mo2N, and achieve remarkable wear rate reductions of ~71% and ~85% compared to Ag-SiNx and Mo2N, respectively, demonstrating superior tribological performance. The synergistic effects of both modulation layers and relative high hardness were key factors contributing to the enhanced tribological behavior.