The continuous research and development regarding firefighters’ personal protective equipment (PPE) has led to significant improvements in recent decades. Despite the evolution of firefighters’ PPE, every year an undesirable number of firefighters are seriously burned during firefighting operations, with some of them eventually losing their lives. The protection given by firefighters’ PPE can be further increased with the incorporation of smart textiles in the personal protective equipment, namely, wearable electronics (i.e., integrated sensors to monitor diverse parameters: heart rate, oxygen saturation, carbon dioxide detector, and setting real-time communication with a command post) and advanced materials such as phase change materials (PCMs). The evolution of firefighters’ PPE has been followed by an evolution and update in the international and national standards that specify performance requirements for firefighters’ protective clothing for structural and wildland firefighting as well as technical rescue. This study will focus on the analysis of firefighters protective clothing evolution regarding the use and integration of advanced smart materials, namely, phase change materials, taking into consideration the evolution and requirements of international and European standards as well as national legislation for firefighters’ protective clothing.

In this work, polyurethane (PUR) aerogels doped with different SiO₂ particles, derived from a renewable source, were successfully synthesized, and the effects of SiO₂ content on the properties of PUR aerogels were investigated. Specifically, three types of SiO₂-based particles obtained from rice husk through different procedures were evaluated to enhance the thermal stability of the composites with special attention given to flame-retardant properties. With the optimal SiO₂ particles, obtained through acid digestion, the influence of their content between 0.5 and 3 wt.% on the physicochemical characteristics of the synthesized aerogels was thoroughly examined. The results showed that increasing the doping agent content improved the lightness, thermal stability, and flame-retardant properties of the resulting PUR aerogels, with the best performance observed at a 2 wt.% doping level. The doped aerogel samples with non-modified SiO₂ particles significantly enhanced the fire safety performance of the material, exhibiting up to an eightfold increase in flame retardancy. However, modification of the SiO₂ particles with phytic acid did not slow down the combustion velocity when filling the aerogels. This research highlights the promising potential of doped PUR/SiO₂ aerogels in advancing materials science and engineering applications for withstanding high temperatures and improving fire safety.

Considering the high level of heat and flame exposure firefighters encounter while performing their work activities, personal protective equipment (PPE) is of the utmost importance to enhance their safety. Phase change materials (PCMs) are known as advanced materials able to absorb high amounts of thermal energy, with the potential to increase the thermal performance of protective clothing. In this work, a PCM-vest was developed for the first time, and its thermal performance was evaluated. A three-stage approach was followed: (1) at a small scale in the laboratory, the effect of different encapsulated PCMs on a multilayer assembly performance was evaluated; (2) in the laboratory, the essential requirements of heat and flame tests were assessed; and (3) in a simulated urban fire, the thermal performance of three different PCM-vests (different textiles and designs) was studied. As the main conclusions, the PCMs significantly affected the heating rate of the multilayer assembly, particularly when a PCM with higher latent heat was used. In some cases, the heat transfer index (HTI) doubled by comparison with the sample without PCMs. As a drawback and as expected, the cooling time was increased. The PCM-vest sample ensured the requirements of the heat and flame tests. Through this study, the positive impact of using PCMs to enhance the heat protection of conventional PPE can be highlighted.