Wet-process phosphoric acid is a fundamental process in the fertilizer industry. The influence of impurities on crystallization kinetics of CaSO₄ was investigated in the Ca(H₂PO₄)₂–H₂SO₄–H₃PO₄–H₂O system using a mixed suspension mixed product removal crystallizer. Effects of Si, Al, Fe, Mg, K, and Na on crystal morphology and structure were examined in the highly acidic system through scanning electron microscopy and high-resolution transmission electron microscopy. Results show that the increase of Mg, K, and Na content facilitates crystal growth. Si, Al, and Fe are beneficial to CaSO₄ crystal growth at a certain concentration range. Impurities also affect the crystal morphology, and the addition of Si, Fe, and Na promotes the formation of needle-like crystals compared with other impurities. X-ray diffraction results show that the preferred crystal growth direction is (020), and the interplanar spacing of the crystals is affected by the element radius of the impurities.

ZSM-5 zeolite is a kind of high-value-added porous aluminosilicate zeolite. The use of the coal gasification slag utilization process by-product desilication liquid as a silicon raw material to replace the current raw materials such as water glass will help reduce production costs and achieve high-value utilization of solid waste. ZSM-5 zeolites for volatile organic compounds (VOCs) adsorption were prepared by a one-step hydrothermal method using the desilication solution prepared from coal gasification slag as the main silicon source and sodium source. The effects of crystallization reaction time, the crystallization temperature, the Na₂O/SiO₂ molar ratio, and the SiO₂/Al₂O₃ molar ratio on the relative crystallinity and the specific surface area of the ZSM-5 zeolite were investigated and optimized. The optical reaction conditions were as follows: a crystallization time of 12 h, a crystallization temperature of 170 °C, a Na₂O/SiO₂ molar ratio of 0.2, and a SiO₂/Al₂O₃ molar ratio of 200. The optimal ZSM-5 zeolite synthesized is hexagonal, with regular grains, a relative crystallinity of 101.48%, a specific surface area of 337.48 m²·g⁻¹, and a pore volume of 0.190 cm³·g⁻¹. And the optimal ZSM-5 zeolite was composed of SiO₂ content of 97.52 wt%, Al₂O₃ content of 1.58 wt%, Na₂O content of 0.33 wt%, and SiO₂/Al₂O₃ molar ratio of 104.93. Na₂O/SiO₂ molar ratio is 0.0033. The results of static adsorption experiments show that the static adsorption capacities of ZSM-5 zeolite for p-xylene, benzene, toluene, and butyl acetate were 118.85, 69.98, 68.74, and 95.85 mg·g⁻¹, respectively, which can effectively adsorb VOCs. The synthetic process of the ZSM-5 zeolite is a simple preparation process and short in synthesis time. The results of this study not only help to realize the high-value utilization of silicon components in solid waste, but also provide an economical and effective way to synthesize VOCs adsorption materials.

Phosphogypsum (PG), a by-product of phosphoric acid production, contains high levels of fluorine and phosphorus impurities, which negatively impact the strength and setting time of PG-based cement materials and pose environmental risks. This study explores a dual approach combining physical adsorption using zeolite powder and chemical modification with quicklime (CaO) to immobilize these impurities. The composition of 90 wt.% PG, 5 wt.% zeolite powder, and 5 wt.% quicklime reduces the soluble phosphorus to below the detection limits and significantly lowers the free water content in the PG. Through SEM, XRD, and FT-IR analyses, it was found that zeolite powder adsorbs fluorine and phosphorus through encapsulation, while quicklime chemically reacts to form insoluble calcium phosphate and calcium fluoride. This transformation decreases the solubility, mitigating potential environmental contamination. The combination of physical adsorption and chemical conversion provides a sustainable strategy to reduce environmental hazards and enhance PG’s suitability for cement-based materials. The findings from this research offer a promising pathway for the sustainable utilization of PG, providing a mechanism for its safe incorporation into building materials, while addressing both environmental and material performance concerns.