The cycloid gear wear of RV reducers leads to the degradation of the industrial robots’ transmission accuracy, but the degradation law with respect to the wear volume is still unclear. In this paper, a method for determining transmission error (TE) through a combination of numerical and simulation analysis is proposed. The wear model of cycloid gear was ascertained based on the theory of Archard. Then, the full rigid body and rigid–flexible coupling model of RV reducers were established using the multibody dynamics theory. Finally, the static transmission error (STE) and dynamic transmission error (DTE) were investigated. The results show that as working hours increase, the cycloid gear wear volume increases, and transmission accuracy deteriorates, but the rate tends to slow down.

This paper aims to develop a model for calculating the ball load of the thin-walled flexible bearing (FB) in a harmonic drive under various external torque conditions. The effect of the flexspline (FS) on the FB ball load is considered, and the equivalent ring is improved to calculate the ball load of the FB. Then, the accuracy of the proposed model in calculating the ball load is verified using a finite element analysis model. Finally, a fitting formula is obtained to rapidly evaluate the FB ball load via the geometrical parameters of the FB and the FS under various external torques. The results show that the FB ball load is mainly affected by the FB maximum radial deformation under low external torque. When subjected to heavy external torque, the maximum ball load is mainly affected by the FS’s geometric parameters.