The design and optimization of ferromagnetic shape memory alloys (FSMA)-based devices require quantitative understanding of the dynamics of twin boundaries within these materials. Here, we present a discrete twin boundary modeling approach for simulating the behavior of an FSMA Ni–Mn–Ga crystal under combined magneto-mechanical loading conditions. The model is based on experimentally measured kinetic relations that describe the motion of individual twin boundaries over a wide range of velocities. The resulting calculations capture the dynamic response of Ni–Mn–Ga and reveal the relations between fundamental material parameters and actuation performance at different frequencies of the magnetic field. In particular, we show that at high field rates, the magnitude of the lattice barrier that resists twin boundary motion is the important property that determines the level of actuation strain, while the contribution of twinning stress property is minor. Consequently, type II twin boundaries, whose lattice barrier is smaller compared to type I, are expected to show better actuation performance at high rates, irrespective of the differences in the twinning stress property between the two boundary types. In addition, the simulation enables optimization of the actuation strain of a Ni–Mn–Ga crystal by adjusting the magnitude of the bias mechanical stress, thus providing direct guidelines for the design of actuating devices. Finally, we show that the use of a linear kinetic law for simulating the twinning-based response is inadequate and results in incorrect predictions.

Avalanche sources describe rapid and local events that govern deformation processes in various materials. The fundamental differences between an avalanche source and its associated measured acoustic emission (AE) signal are encoded in the acoustic transfer function, which undesirably modifies the properties of the source. Consequently, information about the physical characteristics of avalanche sources is scarce and its exposure poses a great challenge. We introduce a novel experimental method based on acceleration measurements, which eliminates the effect of the transfer function and distills the avalanche source. Applying this method to deformation twinning in magnesium shows that the amplitudes and characteristic times of avalanche sources are unrelated by a clear physical law. Conversely, the amplitudes and durations of AE signals are related by a power law, which is attributed to the transfer function. Using our method, we identify and compute a new feature of avalanche sources, which is directly linked to the growth rate of the twinned volume. This feature displays a power-law distribution, implying an unpredicted behavior at dynamic criticality. Simultaneously, the characteristic times of avalanche sources possess an intrinsic upper bound, indicating a predicted limit that relates to the underlying physical process of twinning.